Sole comprising individually deflectable reinforcing members, shoe with such a sole, and method for the manufacture of such items

ABSTRACT

A sole for a shoe, the sole comprising reinforcing members extending in a front half of the sole, wherein at least a first one of the reinforcing members further extends rearwardly beyond a midfoot area and into a heel area of the sole and wraps up to a posterior portion of an ankle region. A shoe, in particular a running shoe, comprising such a sole. A method for the manufacture of such items.

TECHNICAL FIELD

Embodiments of the present invention relate to a sole for a shoe, inparticular for a running shoe. Embodiments of the present invention alsorelate to a shoe, in particular a running shoe, comprising such a sole.Embodiments of the present invention further relate to a method for themanufacture of such items.

BACKGROUND

A shoe sole typically serves a number of different functions, such ascushioning of the impact forces occurring upon foot strike and providingtraction to avoid slipping of the wearer's foot. Another function a shoesole typically serves is to provide a degree of stability to thewearer's foot, so that the danger of twisting one's ankle or other kindsof injuries, for example injury to the plantar fascia or muscleoverloading, etc., are reduced. Still another function of a shoe sole,particularly for performance footwear like running shoes, is tofacilitate a good transmission of forces from the athlete's legs throughtheir feet to the ground and an efficient running style, in order toimprove the athlete's performance.

To address the mentioned stability and performance issues in runningshoes, shank elements, torsion systems, stiffening plates, etc., havebeen considered. However, one weakness of these constructions is thatthey result in shoes with high rigidity and stiffness, leading to arunning experience that is not very ergonomic. It has also been observedthat footwear constructions known from the art do not cater to specificanatomical landmarks in the foot. Such constructions tend toartificially restrict and restrain the feet to a plane, allowing only afixed degree of movement and an unnatural push-off while running. Thismay lead to straining or using the joints in the leg and the foot in away that might cause discomfort or even injuries in the long run.

On the other hand, a stabilizing element with five stabilizing membersthat extend from a connecting member is known from U.S. Pat. No.6,968,637 B1. However, this stabilizing element is located primarily inthe midfoot region. This entails the problem of insufficient support inthe toe-off area of the sole, for example, which is an important factorwhen it comes to a dynamic and energy-efficient push-off of the footduring running.

US 2005/0268489 A1 describes a resilient shoe lift incorporating aseries of lever rods stabilized by bars and integrally molded into thestructure of a shoe sole.

EP 1 906 783 B1 describes a sole comprising at least three elongateelements oriented longitudinally within the horizontal plane of the soleand adapted to increase in rigidity in response to an increase inlongitudinal tension of the sole.

U.S. Pat. No. 6,502,330 B1 describes a sole which includes astrengthener in the form of a closed loop which surrounds the zone onwhich the heel rests and is extended forward in the form of two branchesextending along the two edges of the sole at least as far as the zone ofthe first and fifth metatarsal heads.

SUMMARY OF THE INVENTION

The above-outlined problems are addressed and are at least partly solvedby various aspects of the present disclosure.

Based on the background discussed above, it is a purpose of the presentdisclosure to provide a reinforcing structure for a sole for a shoe, inparticular for a running shoe, that improves on and overcomes at leastsome of the drawbacks of the known constructions mentioned above. Aparticular goal of the present disclosure is to provide a reinforcingstructure that accounts for the physiology of a wearer's feet and thatfacilitates a natural and enjoyable running experience and helps tolower the risk of injuries. A further problem addressed by the presentdisclosure is to provide a method of manufacture for such a reinforcingstructure and/or shoe sole.

According to a first aspect of the present disclosure, a sole for a shoeis provided.

The sole can, in particular, be used in a running shoe. However, thesole can also be used in different kinds of shoes, in particular otherkinds of sports shoes, and its use is not limited to running shoes. Forexample, the sole can be used in shoes for track-and-field, shoes forlong jump, shoes for sprinting or short distance track races, shoes forhurdle races, shoes for mid- or long-distance track races, and so on.The sole can also be used in non-sports shoes.

In an embodiment, the sole comprises at least two reinforcing membersextending in a front half of the sole, wherein the reinforcing membersare configured to be independently deflected by forces acting on thesole during a gait cycle.

It may be desirable to provide sufficient stiffness and cushioningaround the toe area of the foot in order to reduce motion and fatigue,and also at the metatarsophalangeal joints (MTP joints) and the 1^(st)metatarsal bone in order to avoid stress overload. By extending in thefront half of the sole, the reinforcing members may adequately supportand stabilize the toes and toe joints, which are put under high loadsduring running, thereby helping to reduce overloading on key anatomicallandmarks and muscle groups.

The reinforcing members may further help in reducing the eccentric workcreated during running, which in turn may help reduce the energy lost byan athlete, which may reduce the work done at the MTP-, knee-, ankle-and hip joints. Less work done means less fatigue and less overloadingor overuse injuries to the wearer of such a shoe. The reinforcingmembers can also cater to the anatomy and physiology of the foot, unlikepreviously known rigid or unitary elements, such as those discussed inthe Background.

In addition, when acting together, the reinforcing members can alsoprovide a stabilizing platform for the foot to land on, giving the usera smooth running experience. The stability may be attained, for example,through a stiff, rod-like or tube-like structure of the reinforcingmembers.

In summary, the reinforcing members according to the present disclosuretake account of the human foot structure and its anatomy in order toprovide biomechanical protection, motion and ease. In other words, bycomplementing the natural shape and anatomy of the foot, the reinforcingmembers improve the foot-to-ground interface, increasing the smoothnessof rolling and lessening the impact forces, thus reducing overload onthe structure of the foot and muscle groups. This can help the wearer toachieve a smoother and more natural running gait.

Further still, by having several reinforcing members and having theindividual reinforcing members react and respond independently to theforces occurring during a gait cycle, their reinforcing function can becontrolled and tailored to the specific needs of a runner in more detailthan if a simple singular reinforcing element is used. The individualreinforcing members can cater to specific anatomical landmarks in thefoot, such as each individual metatarsal structure. For example, thestiffness of each reinforcing member can cater to such anatomicallandmarks. All in all, using individual reinforcing members, actingalone and/or in combination with each other, can stabilize the sole andthe shoe in a longitudinal direction, while at the same time alsoallowing a biomechanically preferred movement of the foot, ankle andsurrounding sub-structures during the stance phase of the gait cyclewhen running.

Another benefit of using the disclosed reinforcing members, which may besuspended in a midsole material such as a soft foam material, is thatthey may allow the foot to move from a lateral to a medial side and viceversa with more control. Since each reinforcing member element can moveindependently of the other, the foot will not move and twist as quickly,but a controlled freedom is provided instead. The following analogy maybe used to further elaborate on this effect: when playing a piano usingthe five fingers, each finger can hit one key without the other keysbeing pressed down, so moving from left to right can be done at a slowerspeed and with greater control over each key. On the other hand, if asingle unitary structure were to be used, for example a flat bar or aplate, instead of five individual fingers, little control could beexercised over how many keys are being pressed, and in reality it wouldmost likely be only possible to press the various keys all at the sametime. Similarly, with the help of the individual reinforcing members ofthe present disclosure, each member can be individually activated from alateral to a medial side during running to create a smooth and stableride, whereas a unitary structure activates at once and thus could beless stable and provide less controllability.

Different geometries and cross-sectional shapes are possible for thereinforcing members. The cross-sectional shape may also vary alongdifferent sections of a given reinforcing member or it may vary betweendifferent reinforcing members. The cross-sectional shape may vary alongdifferent sections of a given reinforcing member and between differentreinforcing members. Examples of possible cross-sectional shapes for thereinforcing members or sections of the reinforcing members include, butare not limited to, circular, elliptic, prismatic, trapezoid, quadratic,rectangular, and the reinforcing members may be rod- or tube-shaped, orplate-like (or contain sections with such a shape), as will be discussedin more detail in the remainder of this document.

Each of the reinforcing members may comprise a non-linear section.

In this context, “non-linear” means not extending along a straight line.In other words, each of the reinforcing members can have a section thatis curved or bent. Kinks or sharp bends, for example, are also possiblebut generally less preferred.

For reinforcing members that have, for example, a circularcross-section, it is evident how to determine whether they follow astraight line or not. However, for reinforcing members that have adifferent cross-section, for example plate-like reinforcing members asfurther discussed below, the term “flow-line of the reinforcing member”will be used in the following to describe the general shape and geometryof the reinforcing member. The flow-line of a given reinforcing membercan be considered as a line running through the center of thereinforcing member (or through the center of each section of thereinforcing member, if the cross-sectional shape of the reinforcingmember varies across different sections of the reinforcing member).

A more rigorous way, mathematically speaking, of defining the flow-linefor a reinforcing member irrespective of its cross-sectional shape wouldbe, for example, to divide the reinforcing member lengthwise into aplurality of slices of constant thickness (e.g., of thickness 1 mm, or 2mm, or 5 mm, or so on, depending on the desired degree of accuracy),determine the center of mass for each slice and mark it with a point,piece the reinforcing member back together, and then connect all of thepoints thus determined. The resulting line can then be considered theflow-line of the reinforcing member. While the above-described processcan, in principle, be physically performed by actually cutting thereinforcing member into pieces, usually a computer simulation will beemployed to do this virtually and without having to destroy thereinforcing member. Suitable processes and devices (e.g., 3D-scanners)to this end are known to a person of ordinary skill in the art and willnot be further discussed here.

Irrespective of the cross section of the reinforcing members, then, thecenter line or flow-line of a non-linear reinforcing member does notfollow a straight line.

However, a given reinforcing member may also comprise a linear (i.e.,straight) section or sections in addition to the non-linear section orsections, or the entire reinforcing member may be non-linear. Linear andnon-linear sections may also alternate. Moreover, combinations ofreinforcing members with and without such straight sections are alsopossible within a sole. These statements remain applicable for thefollowing discussion, where more specific shapes and geometries of thereinforcing members are discussed, even if not explicitly repeatedagain.

Using non-linear sections in the reinforcing members may allow thereinforcing members, for example, to follow the general shape andanatomy of the foot and hence to provide adequate support, stability andguidance of the foot and the surrounding sub-structures, thus helping toprevent injuries, overloading of joints, and fatigue, and to generallypromote a good roll-off behavior of the sole.

For example, each of the reinforcing members may comprises a sectionhaving a concave shape in a side view of the sole (when the sole sits ona flat piece of ground or a table in a force-free state without beingbent or twisted, and is looked at from the medial or lateral side).

A “concave shape” is understood in the context of the present disclosureas a shape akin to a bowl, or a saucer, or a ladle, i.e., a shape inwhich water would gather, and not be expelled.

Pictorially speaking, therefore, the reinforcing members may provide a‘bowl shape’ or ‘saucer shape’ or ‘ladle shape’ in the front half of thefoot, in which the toes and, in particular, the metatarsal bones and themetatarsophalangeal joints (MTP joints) can rest, thus avoiding pressurepoints, for example. Moreover, this geometry particularly promotesallowing the metatarsal and phalangeal bone structures to be guided inan anatomically efficient position through the stance phase, and for themoment arm between the ankle and the ground to be increased at toe-off.This geometry also reduces the braking forces attenuated at each MTPjoint and can aid in injury prevention during the stance phase of thegait cycle during running.

To further promote these effects, the reinforcing members may curve in asmooth and continuous manner throughout the front half of the foot. Forexample, their geometry (as defined by their flow-lines, for example)may follow at least approximately an arc of a circle (possibly withdifferent arcs/circles for different reinforcing members). This mayallow a very smooth roll-off or stride during running, from heel to toe,namely a rolling movement, because a circle is a very efficient shapefor movement and hence provides a very efficient movement path, as itrolls effortlessly.

Each of the reinforcing members can have a shape comprising a localizedlow point relative to a horizontal plane, wherein each of the low pointsis located in the front half of the sole.

The term “horizontal plane” is used to designate a plane parallel to aflat piece of ground in the state when the sole sits on this flat pieceof ground and is not bent or twisted, i.e. in a force-free state.

For example, considering again the flow-lines of the reinforcing membersdefined above, according to the option discussed here each of theseflow-line passes through a localized low point in the front half of thesole. “Localized” means that the low point is not an extended region butan identifiable point. In other words, on both sides of the low point,the reinforcing members move upwardly.

Each of the low points can be located in a region between the midfootarea and the toe area of the sole. More particularly, each of the lowpoints can be located in the region of the MTP joints.

Having the low points of the reinforcing members correspond to the lowpoint of the bone structure and anatomy of the foot again helps toprovide adequate support to the foot and to create a stable structure toreduce overloading of the muscles and tendons during running.

Each of the low points can be located at a distance of at least 5 mmbeneath a plane tangential to the upper side of the structure formed bythe reinforcing members. In some embodiments, each of the low points canbe located at a distance of at least 8 mm beneath a plane tangential tothe upper side of the structure formed by the reinforcing members.

The distance from this (conceptual) plane describes the depth of theconcave shape formed by the reinforcing members in the front half of thefoot. This depth can be chosen according to a number of factors, forexample the general size of the sole (generally, the larger the sole,the larger the depth). However, since the present disclosure usesindividual reinforcing members, the depth of each individual reinforcingmember can also be chosen and adapted independently, which may allow fora particularly fine-tuned control of the properties of the sole. Thementioned minimal values may provide for a sufficient depth, forexample, to ensure a pleasant wearing sensation and to avoid fatigue.They may also allow the forefoot anatomy to settle into the reinforcingstructure provided by the reinforcing members. The depth of the lowpoints can also be adjusted according to the intended activity for whichthe sole and shoe are provided. For example, for an activity thatrequires or favors more stability, a larger depth may be chosen. Thedepth of the low points may further be adjusted to accommodate for adesired stack height of the midsole, e.g. if a thinner midsole is wantedthen the depth of the low points can be chosen somewhat smaller.

The distance between the tangential plane and each of the low points canbe the same, or at least approximately the same, to provide a constantroll-off behavior across the entire width of the sole, which may improvestability during roll-off and push-off and help to avoid injuries andfatigue in the forefoot joints, for example.

However, the distance between the tangential plane and each of the lowpoints can also depend on the position of the respective low pointrelative to a lateral or a medial edge of the sole.

In other words, the depth of each low point can vary across the solefrom the medial side towards the lateral side.

In one example, the depth of the low points on the medial and lateraledges of the sole can be smaller than in the middle of the sole, so thatthe reinforcing structure provided by the reinforcing members not onlyhas a curvature in a side view of the sole and in the longitudinaldirection, but there is also curvature in the medial-to-lateraldirection.

In another example, the depth of the low points gradually increases fromthe medial side towards the lateral side. Such a construction may beadvantageous as it may allow a greater external hip rotation angle,which can increase gluteal muscle activation through the last point ofground contact. It may thus redistribute positive work contribution upfrom the lower extremities, to enhance running efficiency. Such ashaping may also guide the forefoot slightly more into eversion, whichmay improve the activation of the hallux and allow the center ofpressure to have a more linear translation in the direction of motion attoe-off.

To summarize, since it may be preferable that the low points align withthe anatomical landmarks of the foot, e.g. the position of the MTPjoints, as already mentioned above, and since these generally varybetween person to person in location, depth, or both, the option ofchoosing the location and depth of each low point separately andindependently provides for a large degree of customizability, which isvery hard, if not impossible, to achieve using unitary stabilitystructures as known from the art.

The section of each reinforcing member having the non-linear shape canextend at least from the midfoot area to the toe area of the sole.

The area from the toes to the midfoot is particularly important fortoe-off or push-off of the foot, and it is therefore particularlysupported by the reinforcing structure of the inventive sole. Avoidingstraight lines, i.e. linear reinforcing members, in this area helps topromote a natural roll-off and push-off motion of the foot, while stillproviding the necessary stability and stiffness to allow less stress andfatigue on the lower extremities, and reducing the eccentric work doneby an athlete.

The reinforcing members, or at least some of them, may also extendrearwardly beyond the midfoot area and into a heel area of the sole (seealso the discussion of the second aspect of the present disclosurefarther below for more details on this possibility).

In the heel area, the reinforcing members may also be curved andnon-linear, or they may be straight, or at least straighter, since therearfoot area usually does not undergo as much flexion as the midfootand toe area. Using approximately straight sections for the reinforcingmembers here can therefore be beneficial, for example, by providing ahigh degree of stability during heel strike.

However, in some embodiments (e.g., depending on the intended field ofuse of the sole) it may also be preferred that the reinforcing membersdo not extend rearwardly beyond the projection of the calcaneus bone,because the heel may require more solid support as compared to the toes.In the heel area, there is mainly one bone in contact during the stancephase, namely the calcaneus, while during the transition to the forefootarea the bones generally act independently from each other. Therefore,while the individual reinforcing members supporting the midfoot and, inparticular, the forefoot area are configured to move independently fromone another, they may make room in the heel area for a more solidsupport structure, e.g. the load distribution member discussed furtherbelow.

The reinforcing members can be plate-like members.

In this context, “plate-like” may mean having a vertical thickness whichis small compared to the longitudinal and transverse extension of themember. Plate-like reinforcing members can be beneficial as they providea large surface area on which the foot may rest, thus providing a goodstability frame to the foot.

The reinforcing members can also be rod-shaped or tube-shaped members.

Rod-shaped or tube-shaped members are, for example, members having an(approximately) circular, elliptic, prismatic, trapezoid, quadratic, orrectangular cross-section, wherein the cross-section is small comparedto the longitudinal extension of the members. Rod-shaped members may beconsidered as generally solid members (i.e. predominately made up ofsolid sections), while tube-shaped members may be considered asgenerally hollow members (i.e. predominately made up of hollowsections).

Hybrid shapes lying between rod-shaped or tube-shaped and plate-like arealso possible, and the cross-sectional shape may also change along agiven reinforcing member (e.g., a given member may have a rod-shaped ortube-shaped section or sections and a plate-like section or sections).Moreover, not all of the reinforcing members within a given sole must beof the same type and shape, but mixtures are also possible.

As already indicated above, the reinforcing members can comprise solidsections, and the reinforcing members can also comprise hollow sections.Again, this may change along a given reinforcing member, and not all ofthe reinforcing members within a given sole must be of the sameconstruction in this regard.

Using hollow sections, in particular for circular or elliptictube-shaped reinforcing members, may allow providing a particularlylow-weight construction while still providing the necessary degree ofreinforcing (e.g., stiffening) of the sole.

Using solid sections, on the other hand, may, for example, allow topurposefully add weight to certain regions or sections of the sole,which may be used to balance out the sole and improve the sole's dynamicbehavior during a gait cycle, when it undergoes multiple stages ofaccelerations in different directions.

The diameter of the reinforcing members can also vary between at leasttwo of the reinforcing members and the diameter of at least one of thereinforcing members can vary along the reinforcing member.

In other words, the diameter is another parameter of the reinforcingmembers that can be changed and adapted to modify the dynamic behaviorof the sole as wanted. Reinforcing members positioned at locations thatare subject to higher forces during toe-off (e.g., beneath the first andthe third toe and the corresponding metatarsals) can, for example, havea larger diameter to withstand such forces and provide highreinforcement specifically in these regions.

For circular cross-sections, the meaning of the diameter is clear. Forother types of geometries for rod-shaped or tube-shaped members, thediameter can, for example, be the smallest (or alternatively thelargest) distance across the cross-section of such a member. Forexample, for an elliptic cross section, the diameter can be the lengthof the minor (or alternatively the major) axis of the ellipse. Forplate-like reinforcing members, the vertical thickness can be taken as ameasure of their diameter.

Moreover, if the diameters of the concerned members vary along theirextension, the above statements about the diameters may e.g. apply to anaverage diameter obtained by averaging the respective member's diameterover its longitudinal extension, or to the diameter of the respectivemembers at a certain position within the sole (e.g., defined by acertain sectional plane through the sole).

For reinforcing members containing tube-shaped sections, additionally oralternatively to changing or varying their diameter, their wallthickness may also be modified and adjusted to influence their physicalproperties (e.g., their deformation and stiffness properties and theirweight).

In some embodiments, there are five reinforcing members, eachcorresponding to a respective metatarsal bone. This may provideanatomical support during rolling from lateral to medial toe-off.

For example, the five reinforcing members can extend roughly beneath themetatarsal bones of the foot. However, they need not be preciselybeneath these bones but can also be slightly shifted to one side (atleast some of them). This may, for example, assist the center of mass ofthe sole being shifted over towards the big toe, provide for maximalpush-off efficiency, and/or provide more natural flow-lines that betterfollow the general anatomy of the foot.

In this case, the reinforcing members corresponding to the first and thethird metatarsal bone can have a higher deflection stiffness than thethree remaining reinforcing members.

This may, for example, be achieved by the reinforcing memberscorresponding to the first and the third metatarsal bone having a largerdiameter and/or larger wall thickness (if the reinforcing members aretube-shaped) than the three remaining reinforcing members.

An increased stiffness for the first metatarsal is beneficial as this istypically the largest and strongest structure of the five metatarsals inthe foot, which hence has to exert and withstand the highest forcesduring running. The third metatarsal in the center of the foot, on theother hand, sits naturally around the center of pressure during thestance phase of the gait cycle during running, and hence also benefitsfrom increased support.

To further foster the beneficial support provided by the presentdisclosure, the reinforcing member underneath the first metatarsal canalso be extended to the edge of the midsole unit to increase thedistance between the ankle joint and the toe-off location, increasingthe moment arm in the anterior—posterior axis (i.e. the longitudinalaxis). The reinforcing member underneath the first metatarsal canfurthermore have a flattened or tapered tip in the area underneath thebig toe to promote this effect even further.

The reinforcing members can comprise carbon fibers, a carbon fibercomposite material, a glass fiber composite material, or any combinationthereof. An example of a suitable carbon fiber composite material is,for instance, a polyamide material infused with carbon fibers. And anexample of a suitable glass fiber composite material is, for instance, apolyamide material infused with glass fibers.

These materials may be preferred, because they provide high stabilityand stiffness while having a comparatively low weight.

However, other kinds of material for the reinforcing members like metal,wood, or injection-molded plastic materials are also possible andcovered by the present disclosure.

In addition, the material composition may vary between the differentreinforcing members or along a given reinforcing member, which may alsofacilitate imparting different physical properties to differentreinforcing members or different sections of a given reinforcing member.

The reinforcing members may be manufactured using a number ofmanufacturing methods. Preferred options for such methods include, forexample: molding (e.g. injection molding), additive manufacturing (e.g.,3D printing), or carbon extrusion.

More details on a manufacturing method according to an aspect of thepresent disclosure that allows for the manufacture of hollow,tube-shaped reinforcing members are given below.

At least two of the reinforcing members can further be connected by aconnecting member.

This can help to provide some additional stability to the overallreinforcing structure provided by the reinforcing members, for examplein the heel region where heel strike usually occurs. However, theconnection provided by this connection member may be only supplementalin the sense that it does not impede, or at least not completely negate,the reinforcing members' ability to react and respond independently tothe forces acting on them during a gait cycle, in particular not in thefront half of the foot.

The connecting member may, for example, be arranged at, or close to, anend region of the reinforcing members. The connecting member may, forexample, connect several or all of the reinforcing members close totheir rearward end to improve the stability in this area (which may bethe midfoot or heel area, for example, depending on the rearwardextension of the reinforcing members.)

The connection may also be provided in the midfoot area, in particularin the area underneath the arch of the foot, because this is a verysensitive region of the foot that may need particular support, e.g. toprevent injuries or fatigue.

Another possibility is to have a connection between the two reinforcingmembers closest to the medial side of the sole (for example, thereinforcing members corresponding to the big toe and the second toe) andclose to the front end of these two reinforcing members (e.g., in thearea underneath the above-mentioned toes). By a suitable positioning anddesign of such a connection, some additional support for a stablepush-off over these two toes can be provided. At the same time, the twoconnected reinforcing members may still be able to maintain a largedegree of independency regarding their response to forces acting duringthe stages of the gait cycle preceding the actual push-off over the tipsof the toes. In any case, by having only a pair of reinforcing membersconnected, the independency of motion of the remaining reinforcingmembers (if present) is not impaired.

The reinforcing members can extend substantially along the longitudinaldirection of the sole.

Thus, the flow-lines of the reinforcing members can follow the naturalflow-lines of the foot and the anatomy, and hence provide a particularlygood support for reducing overloading on the lower extremities. Also,roll-off of the foot happens predominately along this direction, so thatmaking the reinforcing members follow this direction also allows thenatural roll-off movement to be taken into account by their shape anddesign.

The word “substantially” may be understood in this context as meaningthat the deviation of the flow-lines of the reinforcing members from thelongitudinal direction are small compared to the length of thereinforcing members. To give a specific example, for a reinforcingmember that is 20 cm long, a deviation from the longitudinal direction(i.e., a lateral movement) of the flow-line of that member of up to 1cm, or up to 2 cm or even up to 5 cm may still be considered to be a“substantially” longitudinal extension of the member.

The reinforcing members can be arranged next to each other in amedial-to-lateral direction.

This can help to provide a support frame on which the foot of the wearercan rest and is well supported, and may also be beneficial from aconstructional point of view, as the thickness of the sole can be keptwithin an acceptable range, for example.

It also facilitates the option that the reinforcing members may beconnected to a mesh-like material.

Such a mesh-like material can further increase the overall stability ofthe reinforcing structure provided by the reinforcing members, whilestill maintaining, at least to a large degree, their ability to deflectindividually, i.e. to react and respond individually to the actingforces.

The reinforcing members may advantageously be further designed dependingon and adapted to the need of the wearer, for example an athlete'srunning speed, running style and anatomy, as well as the distance of therun. Such customization may be related to changing the stiffness,length, material compositions, cross-sections, elasticity, plasticity,etc., of the individual reinforcing members as desired.

For example, by using a more plastic material for making the reinforcingmembers, it may be possible to customize their shape to the gait patternof the runner, thereby adapting the structure of the midsole comprisingthe reinforcing members to the actual individual anatomicalcharacteristics of the runner.

In another example, more elastic reinforcing members will retain theiroriginal shape and give a better energy return, facilitating thetake-off phase in a smoother way, thereby reducing the load and stressat lower joints, specifically the MTP joints and the ankle joint.

The sole may furthermore comprise a load distribution member arranged ina back half of the sole, preferably in the heel area of the sole.

As the name says, such a load distribution member may serve todistribute the high forces occurring, e.g., during heel strike to alarger area of the foot and sole, to spare the runner's joints, improvethe stability of heel strike, and avoid injuries and ankle twisting.More specifically, the load distribution member can help to distributethe forces occurring during impact from the lower extremities into theshoe sole from the calcaneus bone. This may prevent all the forces beingdistributed directly underneath the origin of the plantar fascia. It mayalso facilitate the forces being distributed over the complete surfacearea of the calcaneus. To enhance this effect, the load distributionmember can be slightly curved, rather than being completely flat,because this can allow the foot to sit in a more ergonomical manner onthe load distribution member, and it may also allow medial/lateralforces to be absorbed by the load distribution member (due to its upwardcurvature) and from there being distributed into the midsole material.

The load distribution member may in particular comprise a loaddistribution plate, or be constructed as a load distribution plate, toprovide a particular high degree of load distribution while keeping theweight down. The plate may be curved, for example upwardly curved at itsedges, for the reasons already discussed immediately above.

For example, a load distribution member in the form of a heel plate mayhelp to ensure the stability of the ankle joint at ground-reaction whenthe foot strikes during running, which in turn may help to reduceoverloading at the ankle.

To save weight, the load distribution member may also comprise carbonfibers, a carbon fiber composite material, a glass fiber compositematerial or any combination thereof. An example of a suitable carbonfiber composite material is for instance a polyamide material infusedwith carbon fibers. And an example of a suitable glass fiber compositematerial is, for instance, a polyamide material infused with glassfibers. As already mentioned, these materials offer a particularlybeneficial combination of high stability and stiffness and low weight.

The load distribution member may also extend further up the sole andinto the midfoot area of the sole.

The load distribution member may hence also help to support the arch ofthe foot, which is a particularly sensitive region of the foot, anddistribute the forces and pressure loads acting there, to avoid fatigueand injury and to facilitate a pleasant wearing sensation and goodoverall stability of the sole.

The reinforcing members and the load distribution member can also atleast partially overlap.

In this context, the term “overlap” refers to a vertical projection ortop view of the sole. If viewed from such a perspective, parts of thereinforcing members lie below or above the load distribution member. Theterm “overlap” does not imply that the reinforcing members and the loaddistribution member need to be in contact with one another or even beconnected to each other, although this is generally also possible.

On the one hand, this overlap may provide a degree of interlock betweenthe back half and the front half of the foot, again contributing to ahigh overall stability and the desired reinforcement to facilitatedynamic running movements. In other words, even though the reinforcingmembers and the load distribution member need not necessarily bephysically connected, the overlap may have the effect that the loaddistribution member, once loaded, transfers the forces evenly to thereinforcing members (e.g., by way of the intermediate midsole material),helping to maintain adequate longitudinal support and also to create ahigh level of stability in the midfoot area, which is linked to reducethe risk of injury, for example caused by twisting of the feet. If aneven stronger transmission of forces is required, the reinforcingmembers and the load distribution member may also be physicallyconnected, e.g. by one or more connectors or connecting wings or flaps.

On the other hand, the overlap may also help the foot transition fromthe heel plate in the heel region towards the reinforcing members in theforefoot region and may hence lead to a comfortable fit in the archregion.

In some embodiments (e.g., depending on the intended field ofapplication of the sole or shoe), it may be preferred that thereinforcing members and the load distribution member are independentelements, even though a physical connection is in principle alsopossible, as already explained above.

While this may decrease the interlock mentioned above, it helps tomaintain the independency of the individual reinforcing members to reactand respond to the acting forces, which has already been discussed asone beneficial feature of the present disclosure above.

Alternatively or in addition to a load distribution member arranged in aback half of the sole, the sole may also comprise a forefoot supportplate arranged in a front half of the foot, preferably in the toe areaof the sole.

The forefoot support plate may be curved, for example upwardly curved atits edges.

It may comprise carbon fibers, a carbon fiber composite material, aglass fiber composite material, or any combination thereof. An exampleof a suitable carbon fiber composite material is, for instance, apolyamide material infused with carbon fibers. And an example of asuitable glass fiber composite material is, for instance, a polyamidematerial infused with glass fibers. These materials offer a particularlybeneficial combination of high stability and stiffness and low weight.

The forefoot support plate may also extend further up the sole and intothe midfoot area of the sole, particularly into the arch region, and thereinforcing members and the forefoot support plate can also at leastpartially overlap.

The forefoot support plate can, in particular, be provided as a bottomplate, forming part of an outsole or ground contacting surface of thesole and being arranged underneath the reinforcing members, and it can,for example, provide sockets for cleats or spikes to be mounted on.

The forefoot support plate can be connected to one or more of thereinforcing members by means of one or more connectors or wings. Forexample, the two reinforcing members at the medial and lateral edge ofthe sole can be connected to the forefoot support plate, or four of fivereinforcing members can be connected to the forefoot support plate.

Between the forefoot support plate and the reinforcing members, therecan be a foam layer or cushioning layer (or several such layers ofdifferent materials), as will now be discussed.

The reinforcing members can be at least partially embedded within amidsole of the sole. The midsole may further comprise a plastic foammaterial. The reinforcing members can also be completely embedded withinthe midsole.

Embedding (partly or entirely) the reinforcing members within a midsole,in particular a foam midsole, provides a number of benefits:

First, by embedding the reinforcing member, additional fastening meansor constructions might be unnecessary and even a bonding agent or gluemay not have to be used, as the reinforcing members are simply held inposition by the surrounding midsole material. This facilitatesmanufacture and makes the entire sole more environmentally friendly. Themore the reinforcing members are surrounded by the midsole material, thebetter generally their fixation, i.e. if the reinforcing members arecompletely embedded within the midsole, their fixation by means of themidsole material is generally best. However, in some embodiments,bonding agents or glue may be used to fasten the reinforcing memberwithin the midsole.

Second, by at least partially embedding the reinforcing members withinthe midsole, they may be kept from direct contact both with the feet ofthe wearer and with the ground. The former may be unpleasant anduncomfortable, while the latter may decrease traction and cause slippingof the sole when treading, for example, on a root or a stone, due to thecomparative rigidity of the reinforcing members. From this point ofview, exposing some sections of the reinforcing members at the sidewallsof the sole, for example, may be acceptable, while exposing thereinforcing members at the top or bottom side of the sole may not bedesirable. However, it is also possible to reveal the reinforcingmembers at least partly from the top or bottom side of the sole, ifneeded for aesthetic, technical or fitting reasons.

Using a foam material for the midsole helps to keep the weight of thesole down, while at the same time providing good cushioning and shockabsorbing properties.

The midsole may comprise a particle foam. The midsole may, inparticular, comprise a particle foam that comprises particles of one ormore of the following materials: expanded thermoplastic polyurethane(eTPU), expanded polyamide (ePA), expanded polyether-block-amide(ePEBA), expanded thermoplastic polyester ether elastomer (eTPEE).

These materials are particularly suited for performance footwear likerunning shoes, as they have a comparatively low weight, a high lifespan, good temperature stability (i.e., they keep their cushioning andenergy returning properties over a large temperature range) and highcushioning and energy return to the runner. Particularly regarding theoption of using an ePEBA particle foam, a specific advantage of such aparticle foam is that it achieves similar performance level of otherparticle foams for a lower weight.

Alternatively or in addition the following materials can also be used,individually or in combination, for the particles of the particle foammidsole: expanded polylactide (ePLA), expanded polyethyleneterephthalate (ePET), expanded polybutylene terephthalate (ePBT), andexpanded thermoplastic olefin (eTPO).

The midsole may also comprise, alternatively or in addition to aparticle foam material, a homogeneous foam material.

Examples of such materials are ethylene-vinyl-acetate (EVA),injection-molded TPU, TPEE or other suitable materials. Such materialsmay be used because they are cheaper and/or easier to process in certainregards than particle foams. For example, with injection molding where aliquid material is injected into a molding cavity under high pressure,it may be easier to obtain an even distribution of the midsole materialaround the reinforcing members than using a particulate base materialwhich might get stuck.

Once again, particle foams and homogeneous foam materials may also becombined in the midsole, and, in particular, different materials may beused in different places and/or layers in the midsole, to providedifferent properties to the respective regions/layers.

Alternatively or in addition to using a foam material for the midsole,other materials and manufacturing options may also be used, and what hasbeen said above about embedding the reinforcing members within a foammidsole may also apply, as far as physically and technically feasible,to such other midsole options. For example, the midsole may comprise orbe comprised of a lattice structure, for example an additivelymanufactured lattice structure (e.g., a structure made using a 3Dprinting method or a laser sintering method or a stereolithographymethod), which may be tailored both for long distance running shoes,where a high cushioning is preferred, and for sprint spikes or lowerdistance running shoes where the high cushioning is not a necessity, buthigh stiffness and anatomical guidance of the foot during ground contactis beneficial.

The midsole can comprise a lower midsole part and an upper midsole part,wherein the reinforcing members are positioned between the lower midsolepart and the upper midsole part.

This can facilitate assembly of the sole, in that the upper and lowerpart can first be separately manufactured, and then the reinforcingmembers be arranged between the two. This may, for example, be relevantwhen particle foams are used, as it may not always be easy to achieve aneven distribution of the particles around the reinforcing members duringmanufacture, in particular if the reinforcing members are dense withinthe midsole and do not provide sufficient openings for the particles topass through during mold loading. By individually manufacturing theupper and lower midsole part, such problems can be avoided. Such anapproach can, however, also be beneficial if other material and/ormanufacturing options for the midsole are used, for example, the latticestructures mentioned above.

Moreover, using separate upper and lower parts can also be used toprovide the different parts of the midsole with different physical andperformance properties. For example, the lower part can be made morewear resistant and stable, while the upper part can be specificallygeared towards cushioning and shock absorption, to name just onepossible example.

This construction with an upper and lower midsole part can also be usedto further advantage in that the reinforcing members and the loaddistribution member can be separated by the upper midsole part (andanalogously, if desired, for the forefoot support plate and, e.g., thelower midsole part).

For example, the upper midsole part can be generally arranged on top ofthe reinforcing members and the load distribution member can then be puton top or be partially or fully embedded in a top side of the uppermidsole part. As mentioned above, it may for certain applications bepreferable that the reinforcing members and the load distribution memberare kept separate elements while still providing some degree offunctional interlock, and by using the upper midsole part as anintermediate element both demands can be beneficially balanced againsteach other.

To repeat this once again, the load distribution member can be at leastpartially embedded within the upper midsole part.

However, it is once again emphasized that the functional interlockbetween the reinforcing members and the load distributionmember/forefoot support plate can also be achieved in other ways, forexample, the load distribution member/forefoot support plate may haveportions extending into the spaces between and/or connecting to some orall of the reinforcing members.

Apart from the functional interlock with the reinforcing membersmentioned above, embedding the load distribution member within the uppermidsole part can also help to keep the load distribution member inplace, and also to keep it from direct contact with the runner's foot orat least from sticking out of the sole (again, similar statements alsoapply to the forefoot support plate and the lower midsole part).

It is mentioned that in all of these constructions, however, thereinforcing members may retain their ability to be independently movablewith respect to the other reinforcing members, thereby being able toadhere to the anatomical and biomechanical characteristics of the feetof an individual wearer.

Alternatively or in addition to embedding the load distribution member(partly or fully) within the upper midsole part, the sole can alsocomprise a sock-liner.

The sock-liner can be arranged on top of the upper midsole part and atleast partially cover the load distribution member, to achieve thebenefits mentioned directly above, if this is not already done byembedding the load distribution member in the upper midsole part.

It is also emphasized that a sock-liner may also be used in an inventivesole which does not have a load distribution member. The sock-liner canalso more generally serve the purpose of an upper midsole part, forexample to reduce the manufacturing complexity connected to embeddingthe reinforcing members within the midsole. The reinforcing members can,for example, be placed in a lower midsole shell and then the sock-lineris simply added on top to act as a lid, to cover and contain thereinforcing members inside the sole. Another benefit of using asock-liner may be to allow for the thickness of the upper midsole partor midsole to be reduced, and, to compensate for the loss of cushioning,a high sock-liner can then be included which has good cushioningproperties (for example, a sock-liner using an eTPU particle foam). Inother words, the sock-liner can provide a further degree of cushioningto the sole. Or it can provide a further degree of stability to thesole. Yet another option is that the sock-liner may simply be desirablein order to have replaceable elements in a pair of shoes, for example ifthe shoes get wet by rain or sweat, when the sock-liners can be replacedby a dry pair without having to change the entire pair of shoes. Asock-liner may further help to reduce the eccentric forces and muscledamage after a long usage, for example, after a long run.

The sole can further comprise an outsole.

This may help to increase traction and also provide improved wearresistance and hence a longer life-span for the sole and the shoe.

While the possible features, options and modifications pertaining to asole according to some embodiments have been described in a specificorder above, it is emphasized that this is not done to express a certaindependency between the described features and options (unless statedotherwise). Rather, the different features and options can be combinedamong each other also in different orders and permutations—as far asphysically and technically feasible—and such combinations of features oreven sub-features are also covered by the present disclosure. Individualfeatures or sub-features described above may be omitted, if they are notnecessary to obtain the desired technical result.

To briefly summarize and further expand on the aspects, embodiments andoptions of the present disclosure discussed so far, the presentdisclosure provides, in particular, for a lightweight reinforcingstructure with rod-shaped or tube-shaped members that may help toeliminate supportive material in a shoe sole where it may not benecessary, and to open areas where a different effect on footwear bottomunits or uppers may be desirable. By using different compounds for thehollow or solid, i.e. tube- or rod-shaped members, these members can beused depending on the deformation and reactiveness of the used materialto enhance the propulsion or shock absorption of the sole.

The lightweight, hollow or solid, i.e. tube- or rod-shaped members canalso be tuned in size and profile, and by changing the orientation ofthe profiles and the width of the members they are very adjustable fordifferent needs in soles and shoes. They can be engineered as very stiffto very flexible by changing their geometries and using soft to hardmaterials, to create a system of applications. The visual of thereinforcing structure thus created also supports its meaning and ithence becomes unique and intuitively understandable for the customer.The present disclosure helps, for instance, to look into torsionability,heel impact, shock absorption, forefoot propulsion, guidance along thecenter of pressure, banking, heel-upper support, ankle/midfoot supportand lock down, and it could become or provide for a newsuspension/cushioning technology in different categories, likesuspension stud technology for football or cleated shoes.

Adding additional flexible or elastic fibers/textiles/compounds to aninventive reinforcing structure with tube-shaped or rod-shaped membersalso offers the possibility to create a trampoline effect in a shoe,which may be employed to provide new kinds of midsole-upperconstructions, e.g. once more flexible materials are used for thetube-shaped or rod-shaped members.

A second aspect of the present disclosure also relates to a sole for ashoe.

Again, the sole can be used in a running shoe. However, the sole canalso be used in different kinds of shoes, in particular other kinds ofsports shoes, and its use is not limited to running shoes. For example,the sole can be used in shoes for track-and-fields, shoes for long jump,shoes for sprinting or short distance track races, shoes for hurdleraces, shoes for mid- or long-distance track races, and so on. The solecan also be used in non-sports shoes.

Moreover, it is emphasized that all options, modifications andembodiments discussed herein in relation to the first aspect of thepresent disclosure may also be used within the context of, and becombined with, any and all embodiments of this second aspect of thedisclosure (as far as technically and physically possible)—and viceversa—even if not explicitly discussed. For the reasons of conciseness,only a few selected such options and combinations are thereforementioned and described in some more detail below, to provide a betterunderstanding of the scope of the present disclosure. With regard to thecorresponding technical advantages, we refer to the statements abovewhich also apply in the context of the second aspect of the presentdisclosure.

In an embodiment, the sole according to this second aspect comprises atleast two reinforcing members extending in a front half of the sole,wherein at least a first one of the reinforcing members (called “thefirst reinforcing member” in the following) further extends rearwardlybeyond the midfoot area and into a heel area of the sole and wraps up toa posterior portion of the ankle region.

Preferably, also a second one of the reinforcing members (called “thesecond reinforcing member” in the following) further extends rearwardlybeyond the midfoot area and into the heel area of the sole and wraps upto the posterior portion of the ankle region.

This second aspect of the present disclosure particularly provides forthe option of providing a reinforcing structure with hollow and/orsolid, i.e. tube- and/or rod-shaped reinforcing members, which may bemanufactured from, e.g., carbon fiber composite material or carboninfused polyamide material, and which can be located in the midsole of ashoe directly underneath the metatarsal bones, stretching back to therearfoot and wrapping up to the posterior portion of the ankle/calcaneusregion, thus providing a homogeneous stiffness which can create anoptimized ankle-lever in fast running.

One key function of such a reinforcing structure according to someembodiments is to increase the longitudinal bending stiffness of theentire shoe and to allow a biomechanically preferred movement of thefoot, ankle and surrounding sub-structures during the stance phase ofthe gate cycle when running. The reinforcing members may be of similarstiffness but non-equal geometry, with a tunable diameter/wallthickness, and they may be hollow or solid, or have such sections, asalready mentioned. The reinforcing member underneath the firstmetatarsal may be extended to the edge of the midsole unit to increasethe distance between the ankle joint and the toe-off location,increasing the moment arm in the anterior—posterior axis.

The reinforcing structure may further curve in a smooth and continuousmanner, i.e. its geometry (as, e.g., defined by the flow-lines of thereinforcing members) may follow at least approximately an arc of acircle, from rearfoot to underneath the metatarsal heads, allowing foradequate support and guidance of the foot and the surroundingsub-structures. This geometry may also reduce the braking forcesattenuated at the metatarsophalangeal joint and reduce the overall workdone at this joint, during the stance phase of the gait cycle duringrunning. Thus, such a geometry may allow the metatarsal and phalangealbone structures to be guided in an anatomically efficient positionthrough the stance phase and also allow for the moment arm between theankle and the ground to be increased at toe-off. The improvements thusmade by the present disclosure could also translate to improvedlongevity of the athletes, with a reduced recovery time and lower injuryrisk/rate.

Another advantage of the provided reinforcing structure is its reducedweight, and therefore weight reduction of the entire product compared toolder models. Another advantage is the simplicity of shoe constructionand stock fitting to the midsole compared to known techniques andconstructions. Another advantage is the possibility to provide ahomogenous stiffness from the ankle/calcaneus region to the toe-offregion, which was not as homogenous on known structures.

Also with this second aspect, the reinforcing members may be configuredto be independently deflected by forces acting on the sole during a gaitcycle, in particular in the front half of the sole.

The first reinforcing member can in particular be a medial reinforcingmember and the second reinforcing member a lateral reinforcing member.

The first reinforcing member and the second reinforcing member can bejoined together, in particular behind the heel.

The first reinforcing member can further comprise a flattened tipextending into a region underneath the first metatarsophalangealhead/big toe.

The reinforcing members can be rod-shaped and/or tube-shaped members.They can consist of or comprise solid and/or hollow sections.

A diameter of the reinforcing members can vary between at least two ofthe reinforcing members and/or a diameter of at least one of thereinforcing members can vary along said reinforcing member.

Alternatively or in addition, in the case some or all of the reinforcingmembers comprise hollow sections, a wall thickness of the hollowsections can vary between at least two of the reinforcing members and/oralong one or more of the reinforcing members.

There can, in particular, be five reinforcing members, eachcorresponding to a respective metatarsal bone, wherein preferably thefirst reinforcing member corresponds to the first metatarsal bone/bigtoe.

The reinforcing members corresponding to the first and the thirdmetatarsal bone can have a higher deflection stiffness than the threeremaining reinforcing members. The reinforcing members corresponding tothe first and the third metatarsal bone can have a larger diameterand/or larger wall thickness than the three remaining reinforcingmembers.

A third aspect of the present disclosure is provided by a shoe, inparticular a running shoe, comprising a sole according to one of theoptions and embodiments of the first and/or second aspect describedabove or described further below in the present document. As alreadymentioned in the beginning, though, the sole of the present disclosuremay also be used in different kinds of shoes, in particular other kindsof sports shoes, for example in shoes for track-and-fields, shoes forlong jump, shoes for sprinting or short distance track races, shoes forhurdle races, or shoes for mid- or long-distance track races. The solecan also be used in non-sports shoes.

A fourth aspect of the present disclosure is provided by a method forthe manufacture of a reinforcing structure or part of a reinforcingstructure for a shoe sole with at least one reinforcing member with ahollow section.

In an embodiment, the method comprises the steps of (a.) injecting aliquid molding material into a molding cavity of a mold, the moldingcavity having a shape corresponding to the outer dimensions of thereinforcing member with the hollow section, and (b.) injecting adisplacement gas into the molding cavity under pressure, wherein (c.)

during steps (a.) and (b.) an exit path connecting the molding cavity toan outlet well is closed. The method further comprises step (d.) ofopening the exit path to release the pressurized displacement gas andremove the liquid molding material from the center of the molding cavityto form the hollow section.

The method can be used in the manufacture of a sole according to anyoption or embodiment of the first and/or second aspect of the presentdisclosure, and of a shoe according to an embodiment of the third aspectof the present disclosure.

BRIEF DESCRIPTION OF THE FIGURES

Possible embodiments of the present disclosure are described in moredetail below with reference to the following figures:

FIG. 1 a shows an exploded isometric view of a sole with reinforcingmembers and a load distribution member according to some embodiments.

FIG. 1 b shows a top down view of the reinforcing members overlaid ontoan X-ray of a user's foot according to some embodiments.

FIG. 1 c shows a top down view of the reinforcing members and the loaddistribution member overlaid onto an X-ray of a user's foot according tosome embodiments.

FIG. 1 d shows a side view of the reinforcing members and the loaddistribution member according to some embodiments.

FIG. 1 e shows a side view of the reinforcing members and the loaddistribution member within a midsole according to some embodiments.

FIG. 1 f shows a front isometric view of the reinforcing members and thesole of the embodiment within a midsole according to some embodiments.

FIG. 2 shows an exploded isometric view of a sole according to someembodiments.

FIG. 3 a shows an exploded isometric view of a sole according to someembodiments.

FIG. 3 b shows a side view of the sole of FIG. 3 a according to someembodiments.

FIG. 4 shows a sole according to some embodiments.

FIG. 5 a shows an exploded isometric view of a sole according to someembodiments.

FIG. 5 b shows a top down view of the sole of FIG. 5 a according to someembodiments.

FIG. 6 a shows an exploded isometric view of a sole according to someembodiments.

FIG. 6 b shows a top down view of the sole of FIG. 6 a according to someembodiments.

FIG. 6 c shows a top down view of the sole of FIG. 6 a according to someembodiments.

FIG. 6 d shows a top down view of the sole of FIG. 6 a according to someembodiments.

FIG. 7 a shows an exploded isometric view of a sole according to someembodiments.

FIG. 7 b shows a top view of the sole of FIG. 7 a according to someembodiments.

FIG. 8 a shows an exploded isometric view of a sole according to someembodiments.

FIG. 8 b shows a top down view of the sole of FIG. 8 a according to someembodiments.

FIG. 9 a shows a top down view of a sole according to some embodiments.

FIG. 9 b shows a top down view of reinforcing members of soles accordingto some embodiments.

FIG. 10 a shows a sole according to some embodiments.

FIG. 10 b shows a sole according to some embodiments.

FIG. 10 c shows a sole according to some embodiments.

FIG. 10 d shows a sole according to some embodiments.

FIG. 11 a shows a top down view of a reinforcing structure and supportplate of a sole according to some embodiments.

FIG. 11 b shows a bottom view of a reinforcing structure and supportplate of a sole according to some embodiments

FIG. 11 c shows a lateral side view of a reinforcing structure andsupport plate of a sole according to some embodiments

FIG. 11 d shows a rear view of a reinforcing structure and support plateof a sole according to some embodiments

FIG. 11 e shows a tilted lateral side view of a reinforcing structureand support plate of a sole according to some embodiments

FIG. 11 f shows a tilted medial side view of a reinforcing structure andsupport plate of a sole according to some embodiments

FIG. 12 a shows a top view of a reinforcing structure of a soleaccording to some embodiments.

FIG. 12 b shows a top view of a reinforcing structure of a soleaccording to some embodiments.

FIG. 12 c shows a titled lateral side view of a reinforcing structure ofa sole according to some embodiments.

FIG. 12 d shows a front view of a reinforcing structure of a soleaccording to some embodiments.

FIG. 12 e shows a tilted lateral side view of a reinforcing structure ofa sole according to some embodiments.

FIG. 12 f shows a side view of a sole having a reinforcing structureembedded within the sole according to some embodiments.

FIG. 12 g is a constructional drawing of a sole according to someembodiments.

FIG. 12 h is a constructional drawing of a sole according to someembodiments.

FIG. 12 i is a constructional drawing of a sole according to someembodiments.

FIG. 13 shows a reinforcing structure of a sole according to someembodiments.

FIG. 14 shows an exploded isometric view of a sole according to someembodiments.

FIG. 15 a shows a method for the manufacture of a reinforcing memberaccording to some embodiments.

FIG. 15 b shows a method for the manufacture of a reinforcing memberaccording to some embodiments.

DETAILED DESCRIPTION

Possible embodiments of the different aspects of the present disclosureare described below, predominately with respect to running shoes. It is,however, emphasized once again that the different aspects of the presentdisclosure may also be practiced in different kinds of shoes and are notlimited to the specific embodiments set forth below.

Reference is further made to the fact that in the following paragraphs,various embodiments of the present disclosure are described in moredetail. A person of ordinary skill in the art will understand, however,that the features and possible modifications described with reference tothese specific embodiments may also be further modified and/or combinedwith one another in a different manner or in different sub-combinations,without departing from the scope of the present disclosure. Individualfeatures or sub-features may also be omitted, if they are dispensable toobtain the desired result. In order to avoid redundancies, reference istherefore made to the explanations in the preceding sections, which alsoapply to the following detailed description.

FIGS. 1 a-f show an embodiment of a sole 100, or parts thereof,according to the present disclosure, from different view angles.

FIG. 1 a shows an exploded view of the entire sole 100. The sole 100comprises a midsole 110 with an upper midsole part 111 and a lowermidsole part 112. Fully embedded between the upper midsole part 111 andthe lower midsole part 112 is a reinforcing structure 120 comprisingfive reinforcing members, individually referenced by reference numerals121-125 in FIG. 1 a . The sole 100 further comprises a load distributionmember 140 partially embedded within the top side of the upper midsolepart 111. The upper midsole part 111 thus separates the reinforcingmembers 121-125 from the load distribution member 140, i.e., thereinforcing members 121-125 on the one hand and the load distributionmember 140 on the other hand are provided as separate and individualelements. The load distribution member 140 and the upper midsole part111 are further covered by a sock-liner 150, which may be replaceable orpermanently connected to the load distribution member 140 and the uppermidsole part 111. In other embodiments, the sock-liner 150 may also beabsent. The sole 100 may also comprise an outsole (not shown in FIG. 1 a), to improve traction and wear resistance. The sole 100 may also befitted with cleats and/or spikes, to make it suitable fortrack-and-field activities, for example.

The sole 100 may be used in a sports shoe, in particular in a runningshoe.

The upper and lower midsole parts 111, 112 may comprise or be made of aplastic foam material. The upper and lower midsole parts 111, 112 cancomprise or be made of the same material, or they can comprise or bemade of different materials. It is also possible that within a givenmidsole part, the material composition changes locally, i.e., thatdifferent materials are used in different regions, e.g., to locallyinfluence the mechanical properties of the upper and/or lower midsolepart 111, 112. The plastic foam material can comprise a homogeneous foammaterial, like ethylene-vinyl-acetate (EVA) or injection-moldedthermoplastic polyurethane (TPU), or thermoplastic polyester etherelastomer (TPEE), or other suitable materials. The plastic foam materialcan also comprise a particle foam. For example, particle foams made ofor comprising particles of expanded thermoplastic polyurethane (eTPU),expanded polyamide (ePA), expanded polyether-block-amide (ePEBA) and/orexpanded thermoplastic polyester ether elastomer (eTPEE) areparticularly well suited for use in performance footwear, because theyprovide a high degree of cushioning and energy return back to thewearer. For example, particle foams of eTPU maintain their beneficialproperties over a large temperature range (e.g., from −20° C. up to 40°C.). Particle foams including particles of expanded polylactide (ePLA),expanded polyethylene terephthalate (ePET), expanded thermoplasticolefin (eTPO) and/or expanded polybutylene terephthalate (ePBT) are alsopossible. To give one specific example, the lower midsole part 112 maybe made from a homogeneous EVA- or TPU- or TPEE-foam material, toprovide good overall stability and wear resistance to the sole 100,while the upper midsole part 111 may be made from a particle foamcomprising particles of eTPU, ePA, ePEBA, eTPEE, or any combinationthereof, to provide good cushioning, high energy return, and a smoothertransition which reduce eccentric forces and give a comfortable ride.

It is emphasized, however, that alternatively or in addition to using afoam material for the midsole 110, other materials and manufacturingoptions may also be used. For example, the midsole 110 or parts thereofmay comprise or be comprised of a lattice structure, for example anadditively manufactured lattice structure (e.g., a structure made usinga 3D printing method or a laser sintering method or a stereolithographymethod), which, as already mentioned above, may be useful both for longdistance running shoes, where a high cushioning is preferred, and forsprint spikes or lower distance running shoes where high cushioning isnot a necessity, but high stiffness and anatomical guidance of the footduring ground contact is beneficial.

Moreover, it is also emphasized that the present disclosure also coversembodiments wherein the sole does not comprise separate upper- and lowermidsole parts, but only one unified midsole component. Such a midsolemay also comprise or be made of one or more of the above-mentionedhomogeneous foam materials and/or particle foams and/or non-foamedmaterials like a lattice structure as mentioned above, for example.

The load distribution member 140 is located in the back half of the sole100, predominately in the heel area of the sole 100, where heel strikeoccurs. It also extends some distance towards the center of the sole100, e.g. the midfoot area, such that in a vertical projection of thesole 100 the load distribution member 140 overlaps partly with thereinforcing structure 120 provided by the five reinforcing members121-125 (more details on this below). The load distribution member 140is provided as a substantially planar load distribution plate in theembodiment shown here, but other geometries like a slight bowl-shape orcup-shape, potentially including a heel counter, are also possible. Tosave weight but still provide the desired degree of load distribution,the load distribution member 140 may, for example, comprise or be madeof carbon fibers, a carbon fiber composite material, and/or a glassfiber composite material, such as, for instance, a polyamide materialinfused with carbon fibers and/or a polyamide material infused withglass fibers.

Turning to the exemplary embodiment of the reinforcing structure 120provided by the five reinforcing members 121-125, the reinforcingmembers 121-125 extend in the front half of the sole 100. Morespecifically, the reinforcing members 121-125 extend from the midfootarea—here the area under the arch of the foot—up to the toes. Thereinforcing members 121-125 extend substantially longitudinally throughthe sole 100, i.e. their longitudinal (i.e., from the back of the sole100 to the front) extension is much larger than their lateral and medialextension along their course through the sole 100. The reinforcingmembers 121-125 are further arranged next to each other in themedial-to-lateral direction, starting with the reinforcing member 121 onthe medial side of the sole 100 and continuing up to the reinforcingmember 125 on the lateral side of the sole 100. The reinforcing members121-125 of the embodiment shown here are of circular cross-section, andtheir central symmetry axis defines what is called their “flow-lines” inthe present document. Other cross-sectional shapes are, however, alsocovered by the present disclosure. Examples of further possiblecross-sectional shapes include elliptic, prismatic, trapezoid,quadratic, or rectangular cross-sections.

As mentioned above, the reinforcing members 121-125 are positionedbetween the upper and lower midsole part 111, 112 and may be completelyembedded within the midsole 110. If necessary or deemed beneficial, thereinforcing members 121-125 may be connected to the material of themidsole 110 by a bonding agent or glue, for example, or by somemechanical fastening means. However, since they are completely embeddedwithin the material of the midsole 110, this may not be necessary. Inother embodiments, the reinforcing members 121-125 may also partlyprotrude from the midsole material and be exposed on the outside of thesole 100, for example at the medial or lateral sidewall. It is, however,generally preferable that the reinforcing members 121-125 are notexposed on the top side and the bottom side of the sole 100, to notimpair the wearing sensation and traction of the sole, respectively.

The reinforcing members 121-125 are configured to move independentlyfrom each other under the forces acting during a gait cycle. Inparticular, the reinforcing members 121-125 are configured to bedeflected independently from one another by the forces acting during agait cycle, and hence provide a locally fine-tuned support andreinforcing function that cannot be achieved by a simple unitarystructure known from the art, for example. The reinforcing members121-125 thus cater to the complicated anatomy of the human foot and thecomplex movement patterns involved in running or sprinting motions, byallowing different regions of the sole 100, in particular in the fronthalf and the toe region of the sole 100, to be supported and reinforcedto different degrees. This provides a more biomechanically-drivensolution than are known from the art. The reinforcing members 121-125help to provide a smoother landing of the foot and a smooth transition,thereby reducing the eccentric forces and reducing overloading ofmuscle, bones, and joints. This helps to lower the overall risk ofinjuries during sports.

The reinforcing members 121-125 are non-linear, i.e. their flow-lines donot follow a straight line, in order to further cater to the humananatomy. In the embodiment shown here, the reinforcing members 121-125do not even comprise straight sections, although this is generallypossible within the scope of the present disclosure. As can best be seenin the medial side views of FIGS. 1 d and 1 e , the reinforcing members121-125 form a concave structure (e.g., a structure in the shape of abowl or saucer) in the region between the midfoot area and the toes,corresponding to the general shape and anatomy of the foot. This shapealso facilitates a smooth roll-off movement of the foot and hencepromotes natural movement patterns.

Put into more mathematical language, the shape (e.g., as defined by theflow-line) of each of the reinforcing members 121-125 comprises aminimum or localized low point with regard to the horizontal plane. Itis noted that this statement includes the assumption that the sole sitson a horizontal, flat piece of ground (if the sole is tilted, then thereference-plane must also be tilted in the same manner) and in aforce-free state (i.e., without being bent or twisted). The position ofthese low points is indicated in FIGS. 1 a and 1 b by crosses for allfive reinforcing members 121-125 and designated by the referencenumerals 131-135. In the side view of FIGS. 1 d and 1 e , only two ofthese low points are shown, to not clutter up the figures too much. Allof the low points 131-135 are located in the front half of the sole 100.More specifically, each of the low points is located between the midfootarea of the sole 100 and the toes, here in the region of the MTP joints.In other embodiments, the precise position may vary from the positionshown here, for example to cater for the specific anatomy of a runner'sfeet, their running style and pattern of movement, and so forth. It isalso emphasized that the position of the low points 131-135 is onlygenerally indicated in FIGS. 1 a, 1 b, 1 d and 1 e (and also allsubsequent figures of the present application), to illustrate the pointat hand, and not determined with the highest precision (e.g., using acomputer simulation).

As mentioned above, the reinforcing members 121-125 form a concavestructure e.g., a structure in the shape of a bowl or saucer) in theregion between the midfoot area and the toes. With regard to the lowpoints 131-135 this means that these points sit a certain distance belowthe plane tangential to the upper side of the reinforcing structure 120that is formed by the reinforcing members 121-125. A clear illustrationof this concept is given by FIG. 3 b (i.e., the plane 339 and thedistance d), and reference is made to the discussion of that figure formore details and explanations. An illustrative way to think about thisis to imagine that the reinforcing structure 120 is isolated from thesole 100 with its shape and structure kept intact, and then a sheet ofcardboard or a thin metal plate is put on top of the structure. Then the(perpendicular) distance of the low points 131-135 from this plane isdetermined. The more bowl-shaped the reinforcing structure 120 is, thelarger this distance will generally be.

To cater for the typical human anatomy, all of the low points 131-135may be a distance of at least 5 mm below the above-defined tangentialreference-plane, or even a distance of at least 8 mm. As mentionedabove, the depth can also be adjusted according to the intended activityfor which the sole and shoe are provided. For example, for an activitythat requires or favors more stability, a larger depth may be chosen.However, as also already mentioned, if, e.g., a particularly thinmidsole is wanted, then the depth can also be chosen smaller.

Alternatively or in addition to following a lower limit on the depth ofthe structure defined by the reinforcing members 121-125, the distanceof the low points 131-135 to the mentioned tangential reference-planemay also be adjusted or changed depending on the position of therespective low point with regard to the medial-to-lateral direction. Forexample, the center point 133 may be the deepest, and then the distanceto the reference-plane (i.e., the depth of the low points) decreasestowards the lateral and medial edges, following the general anatomy ofthe human foot. Other configurations are, however, also possible, totake account of a specific anatomical feature or some individualmovement pattern, for example.

The reinforcing members 121-125 can be solid (i.e., rod-shaped members)or they can be hollow (i.e., tube-shaped members), or they can be partlysolid and partly hollow, depending on the desired trade-off betweenfactors like weight, stability, stiffness, etc. Not all of thereinforcing members 121-125 have to be of the same construction in thisregard.

As can be seen in the vertical projection (or top view) of some of thecomponents the sole 100 shown in FIGS. 1 b and 1 c , each of thereinforcing members 121-125 corresponds to one toe/one metatarsal boneof the foot. To make this more visible, the reinforcing structure 120consisting of the reinforcing members 121-125 is overlaid in FIGS. 1 band 1 c over a schematic view of an x-ray picture of a typical humanfoot. While it will be understood from this overlay view that thereinforcing members 121-125 do not always follow exactly each kink andturn of the human bone structure, the correspondence between the fivereinforcing members 121-125 and the five metatarsal bones is stillclearly visible. Each of the reinforcing members 121-125 will thereforebe the predominate source of support for one of the toes of the foot.The reinforcing member 121 corresponds to the first metatarsal bone(i.e., the big toe), reinforcing member 122 corresponds to the secondmetatarsal bone, reinforcing member 123 corresponds to the thirdmetatarsal bone, reinforcing member 124 corresponds to the fourthmetatarsal bone, and reinforcing member 125 corresponds to the fifthmetatarsal bone.

As can also be clearly seen in FIGS. 1 b and 1 a (but also in all of theother FIGS. 1 a-f pertaining to the sole 100), the reinforcing members121 and 123, corresponding to the first and third metatarsal bone,respectively, have a larger diameter than the remaining threereinforcing members 122, 124, and 125. The increased diameter leads to ahigher deflection stiffness of the reinforcing members 121 and 123compared to the other three reinforcing members 122, 124, and 125 underthe forces acting during a gait cycle, and hence to an increased supportof the first and third metatarsal bones and the first and third toe.

Alternatively or in addition to having different diameters, thereinforcing members 121 and 123 could also have a larger wall thicknessthan the reinforcing members 122, 124, and 125, if they are providedtube-like or at least have hollow sections.

The reinforcing member 121 furthermore has an extended front section 126which preferably curves in under the tip of the big toe, to provide evenbetter support in this region. One reason for this specific shape anddesign of the reinforcing members 121 and 123 is that an increasedstiffness for the first metatarsal is beneficial as this is typicallythe largest and strongest structure of the five metatarsals in the foot,which hence has to exert and withstand the highest forces duringrunning. The third metatarsal in the center of the foot, on the otherhand, sits naturally around the center of pressure during the stancephase of the gait cycle during running, and hence also benefits fromincreased support. This further helps the load to get biomechanicallydriven and evenly distributed between the different MTP bones. This willreduce the risk of injuries.

The different diameters of the reinforcing members 121 and 123 comparedto the reinforcing members 122, 124, and 125 is also visible in FIG. 1 f, which shows in the left half of the figure a cross-section through thesole 100 from the medial to the lateral side in the region under the MTPjoints. FIG. 1 f also once again nicely shows how the five reinforcingmembers 121-125 are embedded between the upper midsole part 111 and thelower midsole part 112.

More generally speaking, it is mentioned that the diameter and/or wallthickness (for hollow or partly hollow members) of the reinforcingmembers 121-125 may also be altered and adapted in a different mannerbetween them, and the diameter and/or wall thickness also does not needto stay constant along a given reinforcing member, even if this is thecase in the sole 100 shown in FIGS. 1 a-f . By altering thediameter/wall thickness between the different reinforcing members and/oralong a given reinforcing member, a fine-tuning to a specific set ofrequirements regarding the support and reinforcement provided by thereinforcing structure 120 can thus be obtained.

Further examples of shoe soles 900 and 1000 a-d with differentconfigurations of rod-shaped or tube-shaped reinforcing members arediscussed below in relation to FIGS. 9 a-b and 10 a -d.

The reinforcing members 121-125 can comprise or be made of a largenumber of materials. However, to achieve a beneficial tradeoff betweenstiffness and reinforcement on the one hand, and low weight on the otherhand, preferred materials for the construction of the reinforcingmembers 121-125 are carbon fibers, carbon fiber composite materials,and/or glass fibers composite materials, such as for instance, polyamidematerials infused with carbon fibers and/or polyamide materials infusedwith glass fibers. Besides their good stiffness-to-weight ratio, theyare also very adaptable when it comes to the kinds of geometries andshapes of reinforcing members that can be made out of them, which is ofparticular importance to obtain a good fit for an object as complex as ahuman foot. Other possible materials are, for example, metal, wood, orinjection-molded plastic materials.

Potential methods for the manufacture of the reinforcing members 121-125include: molding (e.g. injection molding), additive manufacturing (e.g.,3D printing), or carbon extrusion, for example.

Details pertaining to a method for the manufacture of reinforcingmembers or structures containing hollow (e.g., tube-shaped) sections arediscussed below in relation to FIGS. 15 a -b.

A further feature of the sole 100, which was already briefly touchedupon above but which becomes more clearly visible from the top view inFIG. 1 c and the medial side views of FIGS. 1 d and 1 e is that the loaddistribution member 140 and the rear ends of the reinforcing members121-125 overlap at least partially (in a vertical projection of the soleas best seen in FIG. 1 c ). The overlap region is indicated by referencenumeral 145 in FIGS. 1 c-1 e . What this overlap does is that, eventhough the reinforcing members 121-125 and the load distribution member140 are provided as individual parts of the sole 100 and are separatedby the upper midsole part 111 (it is pointed out however that,generally, a physical connection between these parts is also possible),there is still some interplay or interlock between the two, in the sensethat the material of the upper midsole part 111 couples the two togetherand the overall stability of the sole through the entire gait cycle(when the main pressure point typically moves from the heel area throughthe midfoot area up to the toes, for push-off) is improved, without anysudden jumps or discontinuity of the response of the sole to the actingforces.

Alternatively or in addition to having such a load distribution member140, the sole may also comprise a forefoot support plate, as discussedbelow in relation to FIGS. 11 a -f.

A sole 200 according to some embodiments (shown in FIG. 2 as an explodedview) is very similar to that of FIGS. 1 a-f . All of what has been saidabout the corresponding members, elements and components of the sole 100therefore also applies to sole 200 of FIG. 2 (unless physically ortechnically ruled out) and is therefore not repeated again.

The sole 200 comprises a midsole 210 with an upper midsole part 211 anda lower midsole part 212, between which five reinforcing members 220 arepositioned. The reinforcing members 220 are completely embedded withinthe midsole 210. The reinforcing members 220 are again rod-shaped ortube-shaped, and the reinforcing members corresponding to the first andthird metatarsal have a larger diameter than the other three reinforcingmembers. The sole also comprises a load distribution member 240 arrangedpredominately in the heel area and on top of the upper midsole part 211,as well as an outsole 260, which in the embodiment shown here comprisesseveral individual sub-parts. However, in some embodiments, the outsolecan comprise one unitary piece.

In some embodiments, the lower midsole part 212 comprises five grooves215, each corresponding to one of the five reinforcing members 220. Thismay help to secure the reinforcing members 220 in their position andthus help to avoid or limit the use of adhesives or glues, for example,and to generally facilitate assembly of the sole 200.

A sole 300 according to some embodiments (shown in FIGS. 3 a and 3 b )is again quite similar to that of FIGS. 1 a-f and FIG. 2 . All of whathas been said about the corresponding members, elements and componentsof the soles 100 and 200 therefore also applies to sole 300 of FIGS. 3 aand 3 b (unless physically or technically ruled out) and is thereforealso not repeated.

FIG. 3 a shows an exploded view of the sole 300, and FIG. 3 b shows aside view of the sole 300.

The sole 300 comprises a midsole 310 with an upper midsole part 311 anda lower midsole part 312, but now with only four reinforcing members321-324 positioned between them to form the reinforcing structure 320.This structure is again completely embedded within the midsole 310.

Reducing the number of individual reinforcing members may, for example,simplify the construction and reduce weight and costs. On the otherhand, it might give up a certain degree of control over the reinforcingfunction provided by the reinforcing structure 320, compared to thestructure 120 with five individual members 121-125, for example. On theother hand, it may well be found that for a specific activity, supportof the fifth metatarsal and fifth toe may not be necessary, and then onereinforcing member may simply be omitted with the remaining fourreinforcing members 321-324 still corresponding to the first to fourthmetatarsal. Or the most lateral of the four reinforcing members, i.e.reinforcing member 324, may be associated with supporting both thefourth and fifth metatarsal, while the first three reinforcing members321-323 correspond to one metatarsal each. Further permutations in thisregard are conceivable for a person of ordinary skill in the art. Thereinforcing members 321-323 are once again rod-shaped or tube-shaped, asshown in FIGS. 3 a and 3 b.

The sole 300 also comprises a load distribution member 340 arrangedpredominately in the heel area and on top of the upper midsole part 311.The sole also comprises an outsole 360, with several individualsub-parts.

FIG. 3 b once again illustrates the meaning of the low points of thereinforcing members and their distance to the plane 339 tangential tothe upper side of the reinforcing structure 320 that is formed by thereinforcing members 321-324. Indicated in FIG. 3 b is one of the lowpoints, specifically the low point 334 of the reinforcing member 324.For the other reinforcing members 321-323, the situation is similar. Thelow point 334 can be thought of as the point of the flow-line of thereinforcing member 324 closest to the ground, i.e. the horizontal plane.The reference-plane 339, on the other hand, is the plane tangential tothe upper side of the structure formed by the reinforcing members321-324 (this plane 339 may be thought of as a lid that is laid on topof the structure). The distance d from this plane is referred to as thedepth of the respective low point (here, the low point 334).

FIG. 4 shows a sole 400 according to some embodiments in a dissembledstate, very similar to that of FIGS. 3 a and 3 b . Again, analogousstatements as above with regard to, for example, the sole 300 apply andare not therefore repeated here.

The sole 400 comprises a midsole 410 with an upper midsole part 411 anda lower midsole part 412. In sole 400 shown in FIG. 4 , both parts 411and 412 are made from a homogeneous TPEE foam material. However, theparts 411 and 412 may generally be made from all of the materialsmentioned herein. For example, the upper midsole part 411 may comprise aparticle foam with particles of ePEBA and the lower midsole part 412 maycomprise a particle foam with particles of eTPEE, or vice versa.

The sole also comprises a reinforcing structure 420 with fourreinforcing members 421-424 to be positioned between the midsole parts411, 412 and to be completely embedded within the midsole 410.

A particular feature of the reinforcing structure 420 is that the fourreinforcing members 421-424 are connected in the midfoot area by aconnection member 428, which is provided as small connecting barsbetween the individual reinforcing members 421-424. This may facilitateassembly of the sole 400 but also manufacturing of four reinforcingmembers 421-424 themselves, as the individual reinforcing members may bemanufactured or molded as a single, (partly) connected unit. Theconnection member 428 may also increase the stability of the sole 400 inthe midfoot area. It is noteworthy that in the front half of the sole,in particular in the forefoot area, there is no connection between thereinforcing members 421-424, to not impede their ability to deflectindividually under the forces acting during a gait cycle.

Using a connection member like member 428 may also compensate (at leastpartly) for not using a load distribution member in the heel area of thesole, as is the case for the sole 400 shown in FIG. 4 . On the otherhand, such a load distribution member may also be added to the sole 400,to provide even better stability in the heel area.

FIGS. 5 a and 5 b show a sole 500 according to some embodiments. FIG. 5a shows an exploded view of the entire sole 500, and FIG. 5 b a top viewof only some of the parts.

The sole 500 again comprises a midsole 510 with an upper midsole part511 and a lower midsole part 512, as well as an outsole 560 with severalindividual pieces. All of what has been said with regard to thesecomponents in the context of the soles 100, 200, 300, and 400 alsoapplies here (as far as physically and technically compatible) and isnot repeated again.

A difference to the soles 100, 200, 300, and 400 described above lies inthe shape and structure of the reinforcing structure 520, which in thecase at hand is provided by two plate-like reinforcing members 521 and522. Even though these two reinforcing members have a different shapethan the reinforcing members discussed above, they are still configuredto be independently deflected by the forces acting on them during a gaitcycle. Despite their plate-like shape, the reinforcing members 521 and522 may also have a hollow core or hollow sections, for example. Theymay also be solid members.

Another difference to the embodiments described above is that thereinforcing members 521 and 522 extend rearwardly beyond the midfootarea and into the heel area, up to the calcaneus. This can increase thestiffness of the entire sole, not only the front half.

Further indicated in FIGS. 5 a and 5 b are the flow-lines 521 a, 522 a,of the reinforcing members 521, 522, respectively. As discussed above,for reinforcing members with a non-circular (or more generallynon-symmetrical) cross-section, a way to define the flow-line is to(conceptually) divide the member into equidistant slices, determine thecenter of mass of each slice, and piece these points together to obtainthe flow-line. As was the case with the low points 131-135 discussedabove, also here the position of the flow-lines 521 a, 522 a has notbeen determined with absolute mathematical precision, but is onlyroughly indicated, to illustrate the point at hand.

What can be seen from the flow-lines is that both reinforcing members521 and 522 comprise a non-linear section extending across the fronthalf of the sole 500. In the back half of the sole 500, the reinforcingmembers 521 and 522 comprise straight or at least approximately straightsections. More specifically, in the front half of the sole 500 thereinforcing members 521 and 522 provide a concave shape to thereinforcing structure 520, with both low points 531 and 532 sitting acertain distance below the plane tangential to the upper side of thereinforcing structure 520. Suitable values for a lower boundary on thisdistance have already been discussed and are not repeated again, becausethe discussed values may also apply to plate-like reinforcing memberslike the members 521 and 522.

FIGS. 6 a-6 d show further variations of the basic construction providedby the sole 500. FIG. 6 a shows an exploded view of a sole 600 accordingto some embodiments, and FIG. 6 b shows a top view of some of the partsof the sole 600 and a corresponding cross-section along the line A-A.FIGS. 6 c and 6 d show possible modifications of the reinforcingstructure.

The sole 600 once more comprises a midsole 610 with an upper midsolepart 611 and a lower midsole part 612, as well as an outsole 660 withseveral individual parts. These components have already been extensivelydiscussed and all of the above-said also applies here.

In the sole 600, the reinforcing structure 620 is provided by fourplate-like reinforcing members 621-624, compared to the two of the sole500. One specific feature of the sole 600 is that the reinforcingmembers 621-624 have slightly raised sections 631-634 along theircentral longitudinal axes (i.e., at least approximately following theirflow-lines), starting approximately at the rear end of the foot arch andextending forwardly up to the toe area. For example in the cross-sectionalong the cut-line A-A shown in the bottom left of FIG. 6 b , theseslightly raised sections 631-634 can be discerned. Such raised sections631-634 can, for example, increase the stiffness of the reinforcingmembers 621-624 in the sections where they are applied.

FIG. 6 c shows a further possible modification of the reinforcingstructure 620 provided by the reinforcing members 621-624, in that thereinforcing members 621-624 may be connected in the back half of thesole 600, e.g., in the area of the foot arch, by a connecting member628, here in the form of bars each connecting two adjacent reinforcingmembers. It may be preferred that this connection is limited to the backhalf of the sole 600, so that the reinforcing members' ability torespond and react independently to the acting forces in the front halfof the sole 600 is not impaired by the connection.

Another option to increase the overall stability of the sole 600 whilenot unduly impairing the independency of movement of the individualreinforcing members 621-624 is illustrated in FIG. 6 d . Instead ofconnecting the reinforcing members 621-624 among each other, thereinforcing members 621-624 are here laminated (or otherwise connected)to a mesh-like material 680. Such a material may be highlytear-resistant but still sufficiently flexible to allow a goodcompromise between stability and independency of movement of theindividual reinforcing members 621-624. It may also facilitate assemblyof the sole 600 and increase its life-span and durability.

FIGS. 7 a and 7 b as well as FIGS. 8 a and 8 b show soles according tosome embodiments. FIGS. 7 a and 8 a show exploded views of shoe soles700, 800, respectively, and FIGS. 7 b and 8 b respectively showcorresponding top views of some parts of the soles 700, 800.

The soles 700 and 800 are quite similar, for example, to the sole 300discussed above. Both soles comprise a midsole 710, 810 with an uppermidsole part 711, 811 and a lower midsole part 712, 812 as well as anoutsole 760, 860, respectively. Both soles 700, 800 also comprise areinforcing structure 720, 820 with four reinforcing members 721-724 and821-824, respectively.

Redundancies are therefore avoided by not repeating everything that hasbeen said about the corresponding elements and components above, whichalso applies to the embodiments 700, 800 at hand.

One difference, though, is the cross-section of the reinforcing members721-724 and 821-824. These are a hybrid between plate-like androd-shaped or tube-shaped, and the cross-section also changes along thereinforcing members. While the front and back tips of the reinforcingmembers 721-724 and 821-824 are flattened out, their middle sections arecircular or elliptic in cross-section. Flattening out the tips, inparticular towards the front of the sole 700, 800, may be beneficialbecause the sole typically becomes thinner towards its front end andthere is thus less room to accommodate the reinforcing members. Thinningthem out towards the front end may thus help to avoid an excessivelythick and bulky front half of the sole.

Moreover, the reinforcing members 721-724 and 821-824 also differ intheir individual length. Generally, the longer a reinforcing member is,the more transitional support during the stance phase it will provide,as well as a better guidance through the engineered motion. Choosingdifferent lengths for the reinforcing members 721-724 and 821-824customizes the force distribution along the different metatarsal bonesin a more anatomical and ergonomical manner, compared to known unitarystructures.

It is explicitly noted at this position that this option of choosingdifferent length for the different reinforcing members also pertains toall other embodiments described in this document (unless explicitlystated otherwise), and is not limited to the specific embodiments 700and 800 of FIGS. 7 a-b and 8 a -b.

The sole 800 also includes a mesh-like material 880, onto which thereinforcing members 821-824 are laminated, or otherwise connected to, toincrease the overall stability, facilitate assembly, and/or increase thelife-span of the sole 800, for example.

FIGS. 9 a-b and 10 a-d show shoe soles 900 and 1000 a-d with differentconfigurations of rod-shaped or tube-shaped reinforcing members,according to some embodiments.

The soles 900 and 1000 a-d shown in FIGS. 9 a-b and 10 a-d are againsimilar, to the soles 100 and 200 of FIGS. 1 a-f and 2. All of what hasbeen said about the corresponding members, elements and componentsabove, in particular about the soles 100 and 200, therefore also appliesto soles 900 and 1000 a-d of FIGS. 9 a-b and 10 a-d (unless physicallyor technically ruled out, of course) and is therefore not repeatedagain.

The sole 900 shown in FIG. 9 a comprises a midsole 910 with a lowermidsole part 912. The corresponding upper midsole part 911 to be placedon top of the reinforcing structure 920 is shown on the right-hand sideof FIG. 9 a . The upper midsole part 911 has a recess in the back halfof the sole, into which a load distribution member (not shown in FIG. 9a ) may be placed, as already discussed. In the embodiment shown here,both midsole parts 911, 912 are made from a homogeneous foam material,but any of the above-mentioned materials suitable for use in a midsoleof an inventive sole could also be employed. FIG. 9 a shows a sole forthe right foot.

The reinforcing structure 920, which is again shown in isolated form onthe right hand side of FIG. 9 b comprises five tube-shaped or rod-shapedreinforcing members 921-925, each corresponding to one toe of thefoot/metatarsal bone (on the left hand side of FIG. 9 b , thecorresponding mirror image, i.e. the corresponding structure for theleft foot, is also shown). The medial reinforcing member 921 correspondsto the big toe/first metatarsal bone and curls in (e.g., region 926)underneath the big toe to provide additional support for toe-off in thisarea.

The reinforcing members 921 and 923 corresponding to the first and thirdtoe/metatarsal bone have a larger diameter than the remaining threereinforcing members 922, 924, and 925 to provide additional support bytheir increased stiffness to the first and third toe/metatarsal bone. Ifshaped tube-like (e.g. hollow or with hollow sections), the reinforcingmembers 921 and 923 can alternatively or additionally also have a largerwall thickness than the remaining three reinforcing members 922, 924,and 925.

The five reinforcing members 921-925 extend throughout the front half ofthe sole 900 and approximately up to the back edge of the arch region,where they are connected by a connecting member 928, which in the caseat hand is also provided as a rod-shaped or tube-shaped member. Each ofthe five reinforcing members 921-925 is connected to the connectingmember 928 by a short passage 929 of reduced diameter. This connectionat the back edge of the arch region can provide an additional degree ofstability to this sensitive region of the foot to help avoid injuries orfatigue of the wearer.

The soles 1000 a-d shown in FIGS. 10 a-d again comprise a midsole 1010a-d, which may be of any of the constructions and/or materials mentionedin this regard in the present disclosure (e.g., a particle and/orhomogeneous foam material). The right-hand picture in each figure showsa top view of the respective sole 1000 a-d, and the left-hand picture alateral side view. At least partially embedded within the midsoles 1010a-d are respective reinforcing structures 1020 a-d. In particular at thetoe end of the soles, the respective reinforcing structures 1020 a-d mayalso partially protrude from or be exposed at the bottom side of themidsole (as shown in FIGS. 10 a and 10 b ), or at least be arranged inclose proximity to the bottom surface of the midsole (as shown in FIGS.10 c and 10 d ).

Each of the reinforcing structure 1020 a-d comprises five reinforcingmembers 1021 a-1025 a, 1021 b-1025 b, 1021 c-1025 c, and 1021 d-1025 d,respectively, extending throughout the front half of the sole 1000 a-dand each corresponding to a respective toe/metatarsal bone of the foot.The reinforcing members 1021 a-1025 a, 1021 b-1025 b, 1021 c-1025 c, and1021 d-1025 d also extend beyond the arch region and into the back halfof the sole.

A peculiarity of the reinforcing structures 1020 a-d is that some, oreven all, of the reinforcing members 1021 a-1025 a, 1021 b-1025 b, 1021c-1025 c and 1021 d-1025 d are formed from a continuous rod or tube ofmaterial (i.e. the reinforcing members are connected to and merge intoeach other in certain regions of the sole, in particular in the regionunderneath the rearfoot/heel). Still, at least two of the reinforcingmembers of each sole 1000 a-d are independent from each other in thesense that they may react and deform independently under a pressure loadduring walking or running, in particular in the front half of the sole(as shown by the reinforcing members 1022 b, 1024 b, and 1025 b in FIG.10 b and the reinforcing members 1021 d and 1023 d in FIG. 10 d ). InFIGS. 10 a and 10 c all five reinforcing members are independent andunconnected in the front half of the sole.

In the reinforcing structures 1020 a, 1020 b, and 1020 c, the medial,lateral, and central reinforcing members (e.g., the reinforcing members1021 a, 1023 a, 1025 a and 1021 b, 1023 b, 1025 b and 1021 c, 1023 c,1025 c) have a larger diameter than the remaining two reinforcingmembers of the respective structure, and they are provided as hollowtubes, while the thinner two reinforcing members are provided as solidrods. The difference in diameters is shown by the cross sections 10 a-ctaken in the arch region of each of the depicted soles 1000 a-c in FIGS.10 a -c.

In the reinforcing structure 1020 d of FIG. 10 d , all five reinforcingmembers 1021 d-1025 d are provided as tubes of the same diameter andwall thickness, as shown by the cross section 10 d in FIG. 10 d . Here,the members 1022 d and 1023 d as well as 1024 d and 1025 d are alsoconnected in the toe region, underneath the 2^(nd) and 3^(rd), and4^(th) and 5^(th) metatarsal bone, respectively, to provide anadditional support to these weaker toes (i.e., weaker compared to thebig toe/1^(st) metatarsal bone). A further particular feature of thestructure is that the loop connecting the reinforcing members 1022 d and1024 d in the arch regions lies lower within the midsole 1010 d than theloop connecting the reinforcing members 1021 d and 1025 d (as shown inthe left hand picture in FIG. 10 d ), hence providing a heel supportthat has a lower center and raised side rims, to provide a kind of heelcup the heel can settle into.

An outsole 1060 a-d that may be attached to the midsoles 1010 a-d isalso schematically shown in FIGS. 10 a -d.

FIGS. 11 a-f show embodiments of a reinforcing structure 1120 and aforefoot support plate 1190 that may be incorporated into an embodimentof a sole, e.g. one of the soles 100-900 or 1000 a-d discussed so far inthis detailed description.

FIG. 11 a shows a top view, FIG. 11 b a bottom view, FIG. 11 c a lateralside view, FIG. 11 d a rear view, and FIG. 11 e a tilted lateral sideview of the reinforcing structure 1120 and a forefoot support plate 1190with connectors 1195 a-b between the two. FIG. 11 f shows a tiltedmedial side view of a modification of the reinforcing structure 1120 andforefoot support plate 1190 with an increased number of connectors 1195a-d between the two.

The reinforcing structure 1120 has five reinforcing members 1121-1125,each corresponding to one toe/metatarsal bone of the foot. Thereinforcing member 1121 corresponding to the big toe/first metatarsalbone also curls in underneath the big toe (e.g., the region 1126), toprovide additional support for toe-off, as already discussed numeroustimes. In the exemplary embodiment shown here, all of the reinforcingmembers 1121-1125 have more or less (e.g. within a few percent, forexample within 10%, or 5%, or 2%) the same diameter (understood, e.g.,as their diameter at a certain cross-sectional plane or longitudinalposition along the sole, or as their average diameter along theirextension). In other cases, that may be different, though. Also, if thereinforcing members 1121-1125 are provided tube-shaped (i.e. have atleast some hollow sections), their wall thickness may also vary. Forexample, the wall thickness of the members 1121 and 1123 may be larger,making them stiffer than the remaining members, as already discussed.

In other respects, the reinforcing structure 1120 is similar to, forexample, the reinforcing structures 120, 220, or 920, and reference istherefore made to the corresponding statements above, for conciseness.

The forefoot support plate 1190 is arranged beneath the reinforcingstructure 1120 in the present embodiment. However, it may in principlealso be arranged above it. In the shown examples, the forefoot supportplate 1190 also acts as an outsole or part of the outsole in theforefoot region of the sole. The forefoot support plate 1190 may, forexample, be made from, or comprise a fiber-reinforced low-weightmaterial to provide increased stiffness for a dynamic and efficientpush-off, for example for running or sprinting shoes.

To further facilitate such a dynamic push-off and fast movements, theforefoot support plate 1190 of the shown embodiments comprises bothprofile elements 1199 to improve traction, as well as grommets orsockets 1198 into which spikes or cleats (not shown in FIGS. 11 a-f )may be mounted either removably or permanently. In the embodiment shownin FIG. 11 f , each socket 1198 is further fitted with a (e.g., plasticor metal) thread 1198 a for such spikes or cleats to be removablyscrewed into.

In FIGS. 11 a-e , the medial and lateral reinforcing members 1121 and1125 are connected to the forefoot support plate 1190 by two connectorsor wings 1195 a and 1195 b, respectively. In FIG. 11 f , there areadditional connectors 1195 c and 1195 d between the reinforcing members1122 and 1124, respectively, and the forefoot support plate 1190. Theseconnectors serve, for example, the purpose of further increasing themechanical coupling and general rigidity of the forefoot supportconstruction provided by the reinforcing structure 1120 and forefootsupport plate 1190, and hence facilitate the transmission of highpush-off force from the leg and foot to the ground.

What is not shown in FIG. 11 a-f , for clarity of exposition, is themidsole material that will generally be arranged between the forefootsupport plate 1190 and the reinforcing members 1121-1125, and into whichthe reinforcing members 1121-1125 will generally be at least partiallyembedded, as already discussed. Reference is therefore made in thisregard to the explanations already given herein, for conciseness.

FIGS. 12 a-i show a sole 1200 (or parts thereof) according to someembodiments having at least two reinforcing members extending in a fronthalf of the sole, wherein at least a first one of the reinforcingmembers further extends rearwardly beyond the midfoot area and into aheel area of the sole and wraps up to a posterior portion of the ankleregion.

FIGS. 12 a and 12 b show a top view of the reinforcing structure 1220 ofthis sole 1200, FIG. 12 c a tilted lateral side view, FIG. 12 d a frontview, FIG. 12 e another tilted lateral side view, FIG. 12 f an exampleof the reinforcing structure 1220 being embedded within a midsole 1210,and FIGS. 12 g, 12 h and 12 i show constructional drawings pertaining tothe sole 1200.

It is once again pointed out that everything that has been said ordisclosed so far, in particular with regard to the embodiments andexamples of FIGS. 1 a-11 f , may also apply (if not physically ortechnically impossible, of course) to the embodiments and examplesdescribed and disclosed in the following, even if not explicitlydiscussed in every detail.

The sole 1200 comprises a reinforcing structure 1220 containing fivereinforcing members 1221-1225 extending in the front half of the sole1200 and each corresponding to a toe/metatarsal bone of the foot(however, in other embodiments a smaller or larger number of reinforcingmembers is also possible, e.g. 2, 3, 4, 6, or 7 reinforcing members).

A first medial reinforcing member 1221 corresponds to the big toe/firstmetatarsal bone. A second lateral reinforcing member 1225 corresponds tothe 5^(th) metatarsal bone. Between these two, three reinforcing members1222, 1223, and 1224 are arranged, corresponding to the 2^(nd), 3^(rd),and 4^(th) metatarsal bone, respectively.

The first medial reinforcing member 1221 comprises a flattened or tapertip that extends towards the front edge/tip of the sole 1200 (as shownin FIGS. 12 h and 12 i ) and curls in underneath the big toe (e.g. theregion 1226), to provide additional support for toe-off.

The reinforcing members 1221 and 1223 corresponding to the 1^(st) and3^(rd) metatarsal bones have a larger diameter than the remaining threereinforcing members 1222, 1224, and 1225. This can be seen from FIG. 12g , where several cross-sections through the reinforcing structure 1220are shown. Going from medial to lateral (e.g. from member 1221 to member1225), the indicated diameters of the five reinforcing members are: attheir tips just in front of cross section B-B′ 4 mm, 3 mm, 4 mm, 3 mm,and 3 mm; around the region of cross section C-C′ 6 mm, 5 mm, 6 mm, 5mm, and 5 mm; just in front of cross section D-D′: 6 mm, 5 mm, 6 mm, 5mm, and 5 mm. At every longitudinal position along the sole 1200, thereinforcing members 1221 and 1223 are therefore thicker, and hencestiffer and more resistant to deformation than the other members (a wallthickness of 1 mm is also indicated for some sections of the reinforcingmembers in FIG. 12 g ). However, the wall thickness is another parameterbesides the diameter that may be varied among the reinforcing members1221-1225 and/or along a given reinforcing member to change andinfluence their physical properties.

In the region of the arch of the foot, the reinforcing members 1222-1225are further connected by a hollow connection region 1228 with a centralsurface bulge (as shown in the cross-section n-n′ in FIG. 12 g ) toprovide additional support and stability to this region of the sole1200.

It is pointed out that in the center of the hollow connection region1228, in the area indicated by the ellipse 1299, the dashed lines do notindicate a separate tube-shaped member, but a surface bulge on thehollow connection region 1228 which is slightly higher (6 mm) than therest of this hollow midfoot connection region 1228 (5 mm) (as shown inthe cross section n-n′).

The first medial reinforcing member 1221 and the second lateralreinforcing member 1225 further extend rearwardly beyond the midfootarea and into the heel area of the sole and form sections 1221 a and1225 a, respectively, that wrap up to the posterior portion of the ankleregion and merge into each other behind the heel in region 1227 (seeFIGS. 12 c, 12 d, 12 e, 12 f and 12 h for information about thethree-dimensional configuration of this region). In this manner, asupport structure for the heel of a wearer is provided that locks theheel in place and allows for a particularly good transmission of forcesand an increased lever during push-off and a sufficient stabilization ofthe foot.

To further promote this effect, and while most of the reinforcingmembers are preferably provided as hollow members, (e.g. tube-shaped asshown by the cross-sections in FIG. 12 g ), the first reinforcing member1221 can be provided as a solid member, (e.g. rod-shaped). This isindicated in FIG. 12 b by the dashed line 1221 b, showing the(approximate) extension of this solid section of the reinforcingstructure 1220. As mentioned, the remaining parts will preferably beprovided as hollow structures (although not absolutely necessary), tosave weight.

Irrespective of the additional support provided by the sections 1221 aand 1225 a and heel support, where the two are joined in the region1227, the reinforcing members 1221-1225 are still configured to beindependently deflected by forces acting on the sole during a gait cyclein the front half of the sole 1200, so that the correspondingadvantages, which have already been discussed in detail, are not lost.

Finally, as already mentioned, FIGS. 12 f, 12 h, and 12 i show examplesof how the reinforcing structure 1220 may be implemented into andembedded within a midsole 1210 of the sole, and how it may be arrangedin relation to the midsole 1210 and a potential outsole 1260.

FIG. 13 shows another example of a reinforcing structure 1320 quitesimilar to the reinforcing structure 1220, in a tilted medial side view.It contains five reinforcing members 1321-1325 and all of the statementsmade above with regard to the reinforcing members 1221-1225 generallyalso apply to the reinforcing members 1321-1325. In the embodiment 1320shown in FIG. 13 , however, the core of the reinforcing members1322-1325 is filled with a filling (e.g. plastic or metal) material, asindicated by the different color compared to the reinforcing member 1321in FIG. 13 .

A further embodiment of a sole 1400 is shown in FIG. 14 in an explodedview. This embodiment includes a reinforcing structure 1420, which maybe the reinforcing structure 1220 or 1320 just discussed. All of whathas been said about the corresponding members, elements, and componentsof the reinforcing structures 1220 and 1320 also applies to thereinforcing structure 1420 (unless physically or technically ruled out,of course) and is therefore not repeated.

The sole 1400 comprises a midsole 1410 with an upper midsole part 1411and a lower midsole part 1412, between which reinforcing structure 1420is positioned. It is completely embedded within the midsole 1410. Thesole also comprises an outsole 1460, which in the embodiment shown herecomprises several individual sub-parts (this need not always be thecase, however).

With regard to the different midsole parts 1411, 1412, the outsole 1460,and possible details and materials that may be used in this regard,reference is in particular made to the corresponding statements andexplanations given with regard to these components in relation withFIGS. 1 a-f , 2, 3 a-b, 4, 5 a-b, 6 a-d, 7 a-b, 8 a-b, and 9 a, whichapply analogously here and are therefore not repeated again.

FIGS. 15 a-b show methods 1500 a and 1500 b according to someembodiments for the manufacture of a reinforcing structure or part of areinforcing structure for a shoe sole with at least one reinforcingmember with a hollow section, for example the manufacture of any of thereinforcing structures 120, 220, 320, 420, 720, 820, 1020, 1120, 1220,1320, 1420, or hollow part thereof discussed herein so far.

The following discussion will focus on the manufacture of one singlehollow section of such a reinforcing structure for clarity ofexposition, but a person of ordinary skill in the art will understandthat the method may also be expanded to the manufacture of several suchhollows section, potentially in combination with solid/non-hollowsections, on a single machine and in a single go. The component obtainedby the method may, of course, also be subsequently joined, glued,connected, or secured to other components or parts to for thereinforcing structure if need be. Details about such steps will not bethe focus of the following discussion, however.

The method 1500 a comprises the step of injecting a liquid moldingmaterial into a molding cavity 15 of a mold, the molding cavity 15having a shape corresponding to the outer dimensions of the reinforcingmember with the hollow section that is to be manufactured (for clarity,the case of one hollow reinforcing member being manufactured isdiscussed here and shown in FIGS. 15 a and 15 b , but the generalizationto and modifications necessary for more complicated configurations areclear to a person of ordinary skill in the art). The result of this stepis shown at reference 1510 a in FIG. 15 a where the molding cavity 15 isfilled with the (still liquid) molding material.

The liquid molding material may be a plastic material suitable forinjection molding, for example, EVA, TPU, or some other material knownto a person of ordinary skill in the art.

The method further comprises (see reference 1520 a in FIG. 15 a ) thestep of injecting a displacement gas into the molding cavity underpressure. Instead of a displacement gas, a displacement liquid couldalso be used, as explained below in relation to FIG. 15 b . Thedisplacement gas can be air or nitrogen, for example, or another gaswhich is preferably inert in the sense that it does not react with theliquid injection material but simply displaces it and pushes theinjected material against the walls of the molding cavity 15.

To achieve this displacement of the injected material, during the abovetwo steps. An exit path 20 leading to an outlet well 30 is closed, suchthat the gas pressure mounts and can be maintained within the moldingcavity 15.

Once a sufficient amount of gas has been injected and a sufficient gaspressure been established, the exit path 20 is opened such that thepressurized displacement gas washes out the still liquid material fromthe center of the molding cavity 15 and into the outlet well 30, (seereference 1530 a in FIG. 15 a ) thus creating a hollow tube of injectedmaterial in the molding cavity 15 that then solidifies to form thehollow section of the reinforcing member.

FIG. 15 b shows a modified version 1500 b of this method wherein theexit path 20 for removing the displacement medium from the moldingcavity is also used as an injection path for the medium, so that themedium itself closes the exit path 20 during its injection underpressure into the molding cavity 15, which can simplify the operation ofthe machine.

At reference 1510 b, a liquid material is injection molded by aninjection molding machine 40 into a molding cavity 15 having a shapecorresponding to the outer dimensions of the reinforcing member with thehollow section that is to be manufactured.

At reference 1520 b, the method 1500 b comprises injecting adisplacement gas or liquid (e.g., water) into the molding cavity 15under pressure. In the present case, this is done via an inlet path 20that will also be used as exit path to wash out the liquid material fromthe center of the molding cavity 15. Since the displacement medium isinjected via the path 20 into the molding cavity 15 under pressure, themedium itself seals off the path 20 as long as the injection pressure iskept up, and no additional valve or outline line is needed in this case.

This is done at reference 1530 b, where the displacement gas or liquidis removed again from the molding cavity 15 via the path 20 and into anoutlet well 30 within a corresponding unit 50, taking with it the liquidmaterial still present in the center of the molding cavity 15 at thispoint in time.

Prior to the removal at reference 1530 b, the injected molding materialmay be allowed to set or cure at least partially within the moldingcavity 15, particularly at the walls of the molding cavity 15 (which maybe heated for this purpose), while the material in the center is stillkept in the liquid phase. This facilitates the removal of the unwantedmolding material in the center of the molding cavity along with theremoval of the displacement medium (this option also applies to theembodiment 1500 a discussed above).

Afterwards, the component may be allowed to set and cure (e.g., whilebeing actively cooled), and then be demolded, see reference 1540 b inFIG. 15 b.

In the following, further examples are described to facilitate theunderstanding of the present disclosure.

In a first example, a sole for a shoe, in particular a running shoe,comprising:

-   -   reinforcing members extending in a front half of the sole,    -   wherein the reinforcing members are configured to be        independently deflected by forces acting on the sole during a        gait cycle.

In a second example, the sole according to example 1, wherein each ofthe reinforcing members comprises a non-linear section.

In a third example, the sole according to example 2, wherein thenon-linear sections comprises a section having a concave shape in a sideview of the sole.

In a fourth example, the sole according to one of examples 2-3, whereineach of the reinforcing members comprises a localized low point relativeto a horizontal plane, and wherein each of the low points is located inthe front half of the sole.

In a fifth example, the sole according to example 4, wherein each of thelow points is located in a region between a midfoot area and a toe areaof the sole.

In a sixth example, the sole according to example 5, wherein each ofsaid low points is located in a region of the metatarsophalangealjoints.

In a seventh example, the sole according to one of examples 4-6, whereineach of the low points is located at a distance of at least 5 mm beneatha plane that is tangential to an upper side of a structure formed by thereinforcing members, preferably at least 8 mm.

In an eighth example, the sole according to example 7, wherein thedistance between the tangential plane and each of the low points variesacross the sole from a medial to lateral side.

In a ninth example, the sole according to one of examples 2-8, whereinthe section of each reinforcing member with the non-linear shape extendsat least from the midfoot area to the toe area of the sole.

In a tenth example, the sole according to one of examples 1-9, whereinthe reinforcing members extend rearwardly beyond the midfoot area andinto a heel area of the sole.

In an eleventh example, the sole according to one of examples 1-10,wherein the reinforcing members are plate-like members.

In a twelfth example, the sole according to one of examples 1-10,wherein the reinforcing members are rod-shaped and/or tube-shapedmembers.

In a thirteenth example, the sole according to example 11 or 12, whereinthe reinforcing members comprise solid sections.

In a fourteenth example, the sole according to one of examples 11-13,wherein the reinforcing members comprise hollow sections.

In a fifteenth example, the sole according to one of examples 11-14,wherein a diameter of the reinforcing members varies between at leasttwo of the reinforcing members and/or wherein a diameter of at least oneof the reinforcing members varies along said reinforcing member.

In a sixteenth example, the sole according to one of examples 11-15,wherein there are five reinforcing members, each corresponding to arespective metatarsal bone.

In a seventeenth example, the sole according to example 16, wherein thereinforcing members corresponding to the first and the third metatarsalbone have a higher deflection stiffness than the three remainingreinforcing members.

In an eighteenth example, the sole according to one of examples 16-17,wherein the reinforcing members corresponding to the first and the thirdmetatarsal bone have a larger diameter than the three remainingreinforcing members.

In a nineteenth example, the sole according to one of examples 1-18,wherein the reinforcing members comprise one or more of the followingmaterials: carbon fibers, a carbon fiber composite material, a glassfiber composite material.

In a twentieth example, the sole according to one of examples 1-19,wherein at least two of the reinforcing members are connected by aconnecting member.

In a twenty-first example, the sole according to one of examples 1-20,wherein the reinforcing members extend substantially along alongitudinal direction of the sole.

In a twenty-second example, the sole according to one of examples 1-21,wherein the reinforcing members are arranged next to each other in amedial-to-lateral direction.

In a twenty-third example, the sole according to example 22, wherein thereinforcing members are connected to a mesh-like material.

In a twenty-fourth example, the sole according to one of examples 1-23,further comprising a load distribution member arranged in a back half ofthe sole, preferably in the heel area of the sole.

In a twenty-fifth example, the sole according to example 24, wherein theload distribution member comprises a load distribution plate.

In a twenty-sixth example, the sole according to one of examples 24-25,wherein the load distribution member comprises one or more of thefollowing materials: carbon fibers, a carbon fiber composite material, aglass fiber composite material.

In a twenty-seventh example, the sole according to one of examples24-26, wherein the load distribution member extends into the midfootarea of the sole.

In a twenty-eighth example, the sole according to one of examples 24-27,wherein the reinforcing members and the load distribution member atleast partially overlap.

In a twenty-ninth example, the sole according to one of examples 24-28,wherein the reinforcing members and the load distribution member areindependent elements.

In a thirtieth example, the sole according to one of examples 1-29,wherein the reinforcing members are at least partially embedded within amidsole of the sole, and wherein the midsole comprises a plastic foammaterial.

In a thirty-first example, the sole according to example 30, wherein thereinforcing members are completely embedded within the midsole.

In a thirty-second example, the sole according to one of examples 30-31,wherein the midsole comprises a particle foam, in particular a particlefoam comprising particles of expanded thermoplastic polyurethane, eTPU,particles of expanded polyamide, ePA, particles of expandedpolyether-block-amide, ePEBA, and/or particles of expanded thermoplasticpolyester ether elastomer, eTPEE.

In a thirty-third example, the sole according to one of examples 30-32,wherein the midsole comprises a homogeneous foam material.

In a thirty-fourth example, the sole according to one of examples 30-33,wherein the midsole comprises a lower midsole part and an upper midsolepart, and wherein the reinforcing members are positioned between thelower midsole part and the upper midsole part.

In a thirty-fifth example, the sole according to example 34 incombination with one of examples 24-29, wherein the reinforcing membersand the load distribution member are separated by the upper midsolepart.

In a thirty-sixth example, the sole according to example 35, wherein theload distribution member is at least partially embedded within the uppermidsole part.

In a thirty-seventh example, the sole according to one of examples 1-36,further comprising a sock-liner.

In a thirty-eighth example, the sole according to example 37 incombination with one of examples 35-36, wherein the sock-liner isarranged on top of the upper midsole part and at least partially coversthe load distribution member.

In a thirty-ninth example, the sole according to one of examples 1-38,further comprising an outsole.

In a fortieth example, a shoe, in particular running shoe, comprising asole according to one of the preceding examples 1-39.

What is claimed is:
 1. A sole for a shoe, the sole comprising: amidsole; a reinforcing structure that comprises reinforcing members atleast partially embedded in the midsole within a front half of the sole,wherein: a first one of the reinforcing members extends rearwardlybeyond a midfoot area of the midsole and into a heel area of the midsoleand forms a first section of the reinforcing structure behind themidfoot area; a second one of the reinforcing members extends rearwardlybeyond the midfoot area and into the heel area and forms a secondsection of the reinforcing structure behind the midfoot area; and thefirst section and the second section wrap upward behind the heel area,and merge into each other behind the heel area.
 2. The sole according toclaim 1, wherein the reinforcing members are configured to beindependently deflected by forces acting on the sole during a gaitcycle.
 3. The sole according to claim 1, wherein the first reinforcingmember is a medial reinforcing member and the second reinforcing memberis a lateral reinforcing member.
 4. The sole according to claim 1,wherein the first reinforcing member further comprises a flattened tipextending into a region underneath the first metatarsophalangeal head.5. The sole according to claim 1, wherein the reinforcing members arerods or tube-shaped members.
 6. The sole according to claim 1, wherein adiameter of the reinforcing members varies.
 7. The sole according toclaim 1, wherein at least some of the reinforcing members comprisehollow sections, and wherein a wall thickness of the hollow sectionsvaries.
 8. The sole according to claim 1, wherein there are fivereinforcing members, each corresponding to a respective metatarsal bone.9. The sole according to claim 8, wherein the reinforcing memberscorresponding to the first and the third metatarsal bone have a higherdeflection stiffness than the three remaining reinforcing members. 10.The sole according to claim 8, wherein the reinforcing memberscorresponding to the first and the third metatarsal bone have a largerdiameter or larger wall thickness than the three remaining reinforcingmembers.
 11. A shoe comprising a sole according to claim
 1. 12. The soleaccording to claim 1, wherein the first section and second section areat least partially embedded in the midfoot area and extend out of themidsole behind the heel area.
 13. The sole according to claim 1, whereina third one of the reinforcing members is connected to the second one ofthe reinforcing members by a connection region of the reinforcingstructure located in the midfoot area of the sole.